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Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> External Pages >> Different car >> Section 116 (10 - Engine - Crankcase, Suspension -- 987-BOXSTER-CAYMAN) >> WM 100119 Removing And Installing Engine (All Models) >> Removal >> Removing Engine

Removing Engine

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NOTE: Engine/transmission unit lowered or inserted incorrectly
  • Risk of damage to engine/transmission unit
  • Cables and coolant hoses can be stretched and torn

→ Gradually lower or raise the engine using a jack.

→ Always check that all necessary cables were disconnected when lowering the engine/transmission unit.

→ Make sure that no cables or hoses are damaged when fitting the engine/transmission unit.

→ Get one or two more persons to help.

  1. Get an elevating platform Master Gear unit elevating platform WE 1206 -1-  ready for removing the engine/transmission unit.

    1001IN TOOLS FOR REMOVING UNITS AND WORKING ON THE ENGINE ASSEMBLY SUPPORT .

    Fig 1: Identifying Master Gear Unit Elevating Platform
    G09584879Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Support 9769/1 -2-  for vehicles with PDK transmission or support 9769/2 -3-  for vehicles with manual transmission must be positioned in advance on the elevating platform.
    2. 1.2. Retainer plate 9769 -4-  must be secured on the elevating platform with three screws.
  2. Place elevating platform under engine/transmission unit.
    1. 2.1. Align retainer plate 9769 at the engine mounting points -arrows-  . Make sure that the pins fit into the bores.
      Fig 2: Locating Engine Mounting Points
      G09584880Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 2.2. Fit the required transmission support -1-  on the transmission.
      Fig 3: Identifying Transmission Support Tools (View 9769/1)
      G09584881Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 2.3. Slowly raise the elevating platform and support engine/transmission unit with a slight degree of pretension.
  3. Loosen transmission mounts.
    1. 3.1. Loosen two hexagon nuts (a/f 13) -1-  on each transmission mount and remove the screws.
      Fig 4: Identifying Transmission Mount Screws
      G09584882Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Unscrew two M10 screws -1-  on the left transmission support and remove the support as well as the transmission mounts.
      Fig 5: Identifying Transmission Support In Left Direction Of Travel
      G09584883Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 3.3. Unscrew two M10 screws -1-  on the right transmission support and remove the support as well as the transmission mounts.
      Fig 6: Identifying Transmission Support In Right Direction Of Travel
      G09584884Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Unscrew four M10 hexagon collar nuts -arrows-  on the engine carrier.
    Fig 7: Locating Engine Carrier Hexagon Collar Nuts
    G09584885Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Lower the engine/transmission unit slightly with the elevating platform.
  6. Remove clutch slave cylinder.

    Removing .

  7. Lower engine/transmission unit and guide the engine wire harness into the engine compartment.
    1. 7.1. A second person is required during the lowering process in order to prevent damage and collisions.