Assembling Transmission Cover: Notes
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| No. | Designation | Qty. | Fitting |
|---|---|---|---|
| 1 | Oil collection pan | 1 | Insert until the catch engages in the bore of the transmission cover. The collection pan must be facing upwards. |
| 2 | Circlip | 1 | |
| 3 | Washer | 1 | |
| 4 | Reverse idler gear | 1 | |
| 5 | Needle-roller bearing | 2 | |
| 6 | Thrust washer | 1 | |
| 7 | Retaining sleeve | 1 | Do not re-install! This part is only required during production. |
| 8 | Taper roller bearing outer ring | 1 | Press in using a pressure piece 3005 and a suitable plunger (e.g. vw 407 ). |
| 9 | Adjusting shim S4 | X | Calculate the thickness again if necessary → 390815 ADJUSTING DRIVE SET . |
| 10 | Pressure plate | 1 | |
| 11 | Rubber plate | 1 | Replace. |
| 12 | Needle-roller bearing with plastic sleeve | 1 | Always replace. Press into correct position using auxiliary piece vw 295 a and a suitable tubular piece (e.g. vw 420 ). The large collar of the auxiliary piece vw 295 a is facing the needle roller bearing. |
| 13 | Bushing | 1 | Press in with pressure pieces (4) 9247/1 and pull-in tool and puller p 254 . |
| 14 | Shaft seal | 1 | Fill the space between the dust and sealing lips with multipurpose grease and drive in with a suitable tubular piece (e.g. vw 423 ). |
| 15 | Torx screw | 1 | Tightening torque: 35 Nm (26 ftlb.) |
| 16 | Transmission cover | 1 | If the transmission cover is replaced, calculate the thickness of the adjusting shim S4 again → . Seal with Loctite 574. |