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Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> External Pages >> Different car >> Section 113 (34 - Mechanical Gear-Shift System - Actuation, Housing -- 987-BOXSTER-CAYMAN) >> WM 343737 Disassembling And Assembling Transmission Housing (CAYMAN, BOXSTER, BOXSTER LIM. Ed. "Orange", BOXSTER "Sport Edition") >> Disassembling Transmission Housing >> Notes

Disassembling Transmission Housing: Notes

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Fig 1: Identifying Transmission Assembly Support
G09586727Courtesy of PORSCHE CARS NORTH AMERICA, INC.
No. Designation Qty. Removal
-1-  Oil drain plug 1  
-2-  Torx screw 2
-3-  Torx screw 1
-4-  Tab washer 1
-5-  Reversing-light switch 1
-6-  O-ring 1
-7-  Cap 1
-8-  Taper roller bearing outer ring (1) 1 Pull out using pressure piece 3128  and bridge vw 771/29  .
-9-  Adjusting shim S3 X Note the thickness for re-installation.
-10-  Needle-roller bearing 1 Press out using drive-in mandrel vw 295  and pressure piece 40-202  .
-11-  Bushing 1 Remove with striker vw 771  , threaded piece 771/15  and a suitable internal puller (e.g. Kukko 21/4, 23.5...30 mm).
-12-  Torx screw 2
-13-  Lid 1 Remove with striker vw 771  , threaded piece vw 771/15  and a suitable internal puller (e.g. Kukko 21/3, 18.5...23.5 mm).
-14-  Torx screw 1
-15-  Lock (5th gear and reverse) 1
-16-  O-ring 1
-17-  Shaft seal 1 Pull out using hook vw 681  .
-18-  Taper roller bearing outer ring (small)* 1 Drive out using a suitable aluminum or copper mandrel (diameter of 6...8 mm).
-19-  Adjusting shim S2 X Note the thickness for re-installation
-20-  Adapter 1
-21-  Ball pin 1
-22-  Sleeve 2
-23-  Transmission housing (1) 1
-24-  Oil filler plug 1
-25-  Shaft seal 1 Pull out using hook VW681.
-26-  Taper roller bearing outer ring (large) (1) 1 Drive out using a suitable aluminum or copper mandrel (diameter of 6...8 mm).
-27-  Adjusting shim S1 X Note the thickness for re-installation
-28-  Cover for final drive (1) 1
(1) If the parts marked are replaced, re-adjustment is necessary (see  → 390815 ADJUSTING DRIVE SET ).