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Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> External Pages >> Different car >> Section 104 (47 - Brakes - Hydraulic Brake System, Regulator -- 987-BOXSTER-CAYMAN) >> WM 477619 Removing And Installing Vacuum Pump - As Of Model Year 2009 (All Models) >> Installing Vacuum Pump

Installing Vacuum Pump

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  1. Clean contact surfaces.

    Clean contact surfaces on the vacuum pump and left cylinder head.

  2. Install vacuum pump.
    1. 2.1. Replace sealing rings.

      Grease sealing rings -2, 3-  with "Kluber Syntheso Glep

      1" (Porsche Part No. 000.043.204.68) before fitting them.

      Fig 1: Identifying Vacuum Pump With Sealing Rings
      G09587938Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 2.2. Align vacuum pump driver -1-  .
    3. 2.3. Fit vacuum pump and screw in and tighten external Torx screws (M6 x 20) -4-  .

      Tightening torque: 9 Nm (6.5 ftlb.) 

  3. Install vacuum pipe.
    1. 3.1. Check sealing rings -1-  on vacuum line -2-  and replace if necessary.
      Fig 2: Identifying Sealing Rings On Vacuum Line
      G09587939Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Fit vacuum pipe -2-  and screw in and tighten M6 x 12 screws -1- 

      Tightening torque: 10 Nm (7.5 ftlb.) 

    Fig 3: Tightening Screw Vacuum Pipe
    G09587940Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Connect vacuum line and electric line.
    1. 4.1. Insert vacuum line and electric line into clip holder -2-  .
    2. 4.2. Connect plug-in coupling -1-  at the vacuum line.

      Make sure that the plug-in coupling -1- locks with an audible click. 

    3. Fig 4: Identifying Vacuum Line And Electric Line Into Clip Holder
      G09587941Courtesy of PORSCHE CARS NORTH AMERICA, INC.