LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> Collision >> Body Panels >> 51 - Body Center, Roof, Frame - BOXSTER & CAYMAN >> WM 511255 Replacing A-Pillar (CAYMAN, CAYMAN S, CAYMAN GTS, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Installing A-Pillar

Installing A-Pillar

  1. Install A-pillar and check that it fits perfectly. Check gap dimensions. → 5X00IN41 GAP DIMENSIONS

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive  .
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed  .
    • Do not begin bonding work until all materials and tools necessary for later repair work are available  .
  2. Apply adhesive. → Application depth: 3.0 mm 

    Working with body structural adhesive → 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE .

    G10029052Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Resistance spot-weld the A-pillar.
    1. 3.1. Plug-weld area -A-  using inert gas.
      G10029053Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      G10029054Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Apply a full weld in area using inert gas.
    G10029055Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Apply a full weld to the door hinges in area -A-  using inert gas.
    G10029056Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    G10029057Courtesy of PORSCHE CARS NORTH AMERICA, INC.