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Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 5X - Body - General - BOXSTER & CAYMAN >> WM, 5X00IN34 Thread Repairs For Threaded Bushes Without Collar >> Repair Procedure For Threaded Bush Without Collar >> Overview Of Thread Repair Kits

Overview Of Thread Repair Kits

M14 - Installation depth variable > VAS 271 011 - Thread repair kit. M14 x 1.5 

Refer to:  TOOLS  

M12 - Installation depth 5 mm > 9843 - Thread repair kit 

Refer to:  TOOLS  

M10 - Installation depth 5 mm > 9843/1 - Thread repair kit 

Refer to:  TOOLS  

M10 - Installation depth 10mm > 9843/2 - Thread repairs 

Refer to:  TOOLS  

M18 - Installation depth 10 mm > 9843/3 - Thread repair kit 

Refer to:  TOOLS  

  1. Loosen wire threaded insert (Helicoil) -1-  using a suitable screwdriver.
    G14268586Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Loosening wire threaded insert (Helicoil)

  2. Pull out wire threaded insert (Helicoil) -1- (- → -). 
    G14268587Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing wire threaded insert (Helicoil)

  3. Drill out thread.
    1. 3.1  Drill out the old thread fully using special 3-flute drill bit  (contained in the set) -RHD vehicle -  .

      Minimal drilling depth = depth + length of threaded bush + approx. 3 mm 

      G14268588Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Drilling out thread

  4. Cut thread.
    Fig 1: Checking Thread Cutting Dimension
    G14268589Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cutting thread

    1. 4.1  Cut thread up to dimension -Y-  using a cutting tool.

      Dimension -Y-  = depth + length of threaded bush 

    2. 4.2  Clean the thread.
      1. 4.2.1  Blow drilling chips out of the thread using compressed air.
      2. 4.2.2  Rinse the thread with brake cleaner.
      3. 4.2.3  Blow-dry the thread with compressed air.
  5. Position threaded bush on screw-in tool.
    1. 5.1  Screw threaded bush -1-  onto screw-in tool -2-  .
      G14268590Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Positioning threaded bush on screw-in tool

      Check that the threaded bush -1-  is screwed fully onto the screw-in tool -2-  (- → -).

      G14268591Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Positioning threaded bush on screw-in tool

  6. Only for screw-in tool with variable depth:  Set depth
    G14268592Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Adjusting the depth

    1. 6.1  Loosen screw -1-  .
    2. 6.2  Adjust the stop -2-  to the relevant depth -X-  .
    3. 6.3  Tighten screw -1-  .
  7. Screw in threaded bush.
    1. 7.1  Screw in threaded bush -1-  fully immediately using the screw-in tool -2-  .
      G14268593Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Screwing in threaded bush

  8. Unscrew screw-in tool -E-  from the threaded bush -LHD vehicle -  .
    G14268594Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Unscrewing screw-in tool

  9. Leave thread lock to harden for 6 hours. Assembly work may be carried out.