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Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - BOXSTER & CAYMAN >> WM 514555 Replacing Outer Side Member (Front Section) (CAYMAN, CAYMAN S, CAYMAN GTS, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Preparing Outer Side Member (Front Section) For Installation

Preparing Outer Side Member (Front Section) For Installation

  1. Fit in outer side member (front section) and secure it to the body. Check gap dimensions. → 5X00IN41 GAP DIMENSIONS
    1. 1.1. Prepare marked connection areas.
    2. 1.2. Drill holes for rivets in area -A-  .

      → Diameter: 6.6 mm 

      G10029218Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      G10029219Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Red Plug-welding/apply a full weld using inert gas without bonding
    Yellow Bonding + riveting
    Blue Bonding
    Green Resistance spot-welding + bonding
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