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Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - BOXSTER & CAYMAN >> WM 511255 Replacing A-Pillar (CAYMAN, CAYMAN S, CAYMAN GTS, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Removing A-Pillar

Removing A-Pillar

Fig 1: A-Pillar Component Location (Cayman, Cayman S, Cayman GTS, Cayman "Black/Style Edition", Boxster "Black/Style Edition", Cayman GT4)
G10029042Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Grind down welded seams -A-  on the door hinges.
    G10029043Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Grind down welded seams -A-  on the door hinges.
    G10029044Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

    Information 

    Mark cut X  in accordance with the new part. Make sure to leave an overlap of approx. 3 cm with respect to the body.

  3. Mark and make cut. → Distance: 60 mm 
    G10029045Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Drill out the connection point on one side only. Do not damage the plate underneath.

  4. Drill out spotwelds using spotweld drill  .
    G10029046Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    G10029047Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Heat bonding areas.
    1. 5.1. Remove A-pillar.
      G10029048Courtesy of PORSCHE CARS NORTH AMERICA, INC.