LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Boxster Spyder >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - BOXSTER & CAYMAN >> WM 510555 Replacing Roof Pillar (Reinforcement) (CAYMAN, CAYMAN S, CAYMAN GTS, CAYMAN "Black/Style Edition", BOXSTER "Black/Style Edition", CAYMAN Gt4) >> Installing Roof Pillar (Reinforcement)

Installing Roof Pillar (Reinforcement)

  1. Install roof pillar (reinforcement) and check that it fits perfectly. Check gap dimensions. → 5X00IN41 GAP DIMENSIONS .

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive  .
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed  .
    • Do not begin bonding work until all materials and tools necessary for later repair work are available  .
  2. Apply adhesive. → Application depth: 3.0 mm 

    Working with body structural adhesive → 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE .

    G10028991Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Green Bonding + resistance spot-welding
    Orange Resistance spot-welding
    Red Plug-welding/apply a full weld using inert gas without bonding
  3. Resistance spot-weld the roof pillar (reinforcement).
    1. 3.1. Apply a full weld to the area using inert gas.
      G10028992Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      G10028993Courtesy of PORSCHE CARS NORTH AMERICA, INC.