LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Boxster S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 282 (13 - Engine - CRANKGEAR, Pistons -- 911 CARRERA (991)) >> WM 137819 Removing And Installing Drive Belt (Except CARRERA "Edition", CARRERA Cabriolet "Edition", CARRERA 4 "Edition", CARRERA 4 Cabriolet "Edition", Gt3, Gt3 RS) >> Installing Drive Belt

Installing Drive Belt

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2019 Porsche 911, 2018 Porsche 911, 2017 Porsche 911, 2016 Porsche 911, and 2015 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Guide the drive belt with the flat side -1-  first past the vibration balancer -2-  .

    If you intend to reuse the old belt, make sure to observe the running direction marked earlier.

    Fig 1: Identifying Vibration Balancer And Drive Belt
    G09990641Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Position the belt on the running track on the vibration balancer.
      Fig 2: Identifying Drive Belt
      G09990642Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Guide the drive belt -1-  to the left past the coolant pump pulley.
    1. 2.1. Then guide the flat side of the belt through between the pulley and engine carrier -arrow-  .
      Fig 3: Locating Coolant Pump Pulley And Drive Belt
      G09990643Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Fit the drive belt on the pulleys for the air-conditioning compressor -4-  , PDCC pump (or deflection roller) -3-  and generator -2-  .
    1. 3.1. Then, pre-position it on the tensioning roller.

      Drive belt routing: 

      Fig 4: Drive Belt Routing Diagram (Engine Removed)
      G09990644Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      1. Drive belt
      2. Generator pulley
      3. PDCC pump pulley/deflection roller
      4. Air-conditioning compressor pulley
      5. Crankshaft vibration balancer
      6. Coolant pump pulley
      7. Belt tensioner tensioning roller
  4. Relieve the tensioner and slide the drive belt over the tensioning roller -1-  .
    1. 4.1. Fit an open-ended wrench (a/f 30) -2-  on the hexagon on the tensioner -3-  and turn it clockwise as far as it will go.
    2. 4.2. Fit drive belt on the tensioning roller and let the tensioner slide slowly back into tensioning position (anti-clockwise).
      Fig 5: Installing Drive Belt
      G09990645Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Check that the drive belt is fitted correctly.