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Home >> Porsche >> 2016 >> Boxster S, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear - BOXSTER & CAYMAN (981) >> WM 535555 Replacing Side Panel (Except CAYMAN, CAYMAN S, CAYMAN GTS, BOXSTER GTS) >> Preparing Connection Areas Of Body For Installing Rear Side Panel

Preparing Connection Areas Of Body For Installing Rear Side Panel

  1. Straighten sealing surface and connection areas of the body.
  2. De-burr connection areas and prepare for welding.

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive  .
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed  .
    • Do not begin bonding work until all materials and tools necessary for later repair work are available  .
  3. Prepare marked areas for welding and bonding.
    Magenta Resistance spot-welding + bonding
    Red Plug-welding/apply a full weld using inert gas without bonding
    Yellow Riveting + bonding
    Blue Bonding
    G10023393Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Fit in side panel.
  5. Area must be reworked. Fit side panel without tension.
    G10023394Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    G10023395Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Plug-weld point -A-  .
    G10023396Courtesy of PORSCHE CARS NORTH AMERICA, INC.
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