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Home >> Porsche >> 2016 >> Boxster S, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 123 (42 - Rear Wheel Suspension, Drive Shafts -- 987-BOXSTER-CAYMAN) >> WM 423819 Removing And Installing Rear-Axle Carrier Side Section (Except CAYMAN Black Edition, CAYMAN S Black Edition, BOXSTER Black Edition, BOXSTER S Black Edition, CAYMAN R) >> Information >> Cross Member

Cross Member

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Insert electric plug connection in holder -arrows-  .

  1. 3. Install eccentric threaded joints (toe and transverse control arm) at rear-axle carrier side section.
    1. 3.1. Install toe eccentric threaded joint between transverse strut and rear-axle carrier side section.

      Set the basic position of the toe eccentrics at the marked position -see arrow-  on the rear-axle carrier side section and tighten nuts.

    2. 3.2. Install camber eccentric threaded joint between toe control arm and rear-axle carrier side section.

      Set the basic position of the toe eccentrics at the marked position -see arrow-  on the rear-axle carrier side section and tighten nuts.

    3. Fig 1: Locating Rear-Axle Carrier
      G09587593Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. 4. Insert support plate and align rear-axle carrier side section.

    Insert the support plate and secure it to the following components, see -arrows-  :

    Rear-axle carrier side section, cross member, V-brace

    Align rear-axle carrier side section as required until the hole patterns are perfectly matched. It must be possible to insert the support plate without tension.

    Fig 2: Securing Support Plate
    G09587594Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. 5. Tighten screws on rear-axle carrier side section and cross member.
    1. 5.1. Tighten screws securing rear-axle carrier side section to body. → Tightening torque: 65 Nm (48 ftlb.) 
    2. 5.2. Tighten screws securing cross member to rear-axle carrier side section. → Tightening torque: 65 Nm (48 ftlb.) 
  4. 6. Install transmission bracket with hydraulic mount.
    1. 6.1. Tighten screws securing transmission bracket to transmission.
      Fig 3: Locating Transmission Bracket Mounting Bolts
      G09587595Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      1. 6.1.1. Transmission bracket to Tiptronic transmission

        → Tightening torque: 65 Nm (48 ftlb.) 

      2. 6.1.2. Transmission bracket to manual transmission

        → Tightening torque: 65 Nm (48 ftlb.) 

    2. 6.2. Tighten nuts securing hydraulic mount -arrows-  to rear-axle carrier side section.
      1. Transmission support
      2. Hydraulic mount
      3. Fastening nut (never loosen)

      → Tightening torque: 33 Nm (24 ftlb.) 

      Fig 4: Locating Hydraulic Mount Bolts
      G09587596Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. 7. Fit support plate with diagonal brace.
    1. Support plate
    2. Diagonal brace

    Insert and tighten bolts and nuts for the support plate -A-  and diagonal braces -B-  .

    Support plate to cross member:

    → Tightening torque: 65 Nm (48 ftlb.) 

    Support plate to V-brace:

    → Tightening torque: 65 Nm (48 ftlb.) 

    Diagonal braces with support plate to rear-axle carrier side section:

    → Tightening torque: 65 Nm (48 ftlb.) 

    Diagonal brace to body:

    → Tightening torque: M10=65 Nm (48 ftlb.) 

    → Tightening torque: M12=110 Nm (81.5 ftlb.) 

    Fig 5: Identifying Support Plate/Diagonal Brace
    G09587597Courtesy of PORSCHE CARS NORTH AMERICA, INC.