Installing Rear Disc Brake Pads
Information
- The back of the pad backing plates must not be greased .
- Check the brake discs for wear. → 4X00IN TECHNICAL DATA/BRAKE WEAR LIMIT . → 465302 CHECKING REAR BRAKE DISCS - WEAR ASSESSMENT . → 465402 CHECKING REAR PCCB BRAKE DISC (WEAR ASSESSMENT) .
- Disc brakes must be clean and free of grease .
- The core of the warning contact wire must not be left exposed! It does not matter if the insulation is worn .
- If necessary, remove a little brake fluid from the reservoir by suction in order to prevent an overflow when the disc brake pads are pushed back .
- Observe specified tightening torques .
WARNING:
Old mounting parts fitted on the brake calliper
- Reduced braking effect
- Risk of damage to the brake calliper
→ Fit new pad retaining springs
→ Fit new fastening screws
- Fit new pad retaining springs.WARNING: Installation of brake pads with the wrong brake pad quality
- Longer braking distance
- More wear on brake pads
→ Only use the type-specific brake pads .
→ Replace the brake pads when the brake pad wear indicator light comes on, but no later than when there is a residual pad thickness of 2 mm on each axle.
→ Replace the brake discs on each axle as soon as the brake pad wear limit is reached.
- Fit disc brake pads in reverse order to removal -direction arrow- .
- Fit the brake calliper in reverse order to removal. While doing this, check that the brake hose is routed correctly (do not twist the brake hose!).
Use new fastening screws -arrows- . Tightening torque 85 Nm (63 ftlb.)
Brake hose bracket to wheel bearing housing: Tightening torque 10 Nm
- Position disc brake pads by operating the brake several times.
- Check the brake fluid level and correct it if necessary.
The brake fluid level must be between the MIN and MAX markings → MIN/MAX markings for brake fluid .