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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 57 (39 - Final Drive - Differential, Differential Lock) >> WM 399219 Removing And Installing Sealing Ring For Front Transfer Box Output (Except Cayenne GTS Tip "PORSCHE Design Edition 3") >> Installing Sealing Ring For Front Transfer Box Output

Installing Sealing Ring For Front Transfer Box Output

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Overview Of Sealing Ring For Front Transfer Box Output
G09411083Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Information 

  1. Drive in new sealing ring with special tool pressure piece T10185  , until the special tool touches the transmission housing.
    Fig 3: Installing Sealing Ring Using Special Tool Pressure Piece (T10185)
    G09411085Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Install output flange and, if necessary, drive in with a plastic hammer.

    Information 

    • Ensure that the round seal -arrow- is inserted. 
      Fig 4: Locating Output Flange Round Seal
      G09411086Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    • Replace nut on output flange. 
    • Fit nut using screw-locking compound, e.g. Loctite 648. 
  3. Screw in new nut on output flange using special tool socket T10204.  To do this, counter the flange with special tool arm bracket 3435.  → Tightening torque: 135 Nm 
    Fig 5: Tightening Output Flange Nut
    G09411087Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Caulk nuts at the recesses in the output shaft.
    Fig 6: Locating Caulking Nuts
    G09411088Courtesy of PORSCHE CARS NORTH AMERICA, INC.