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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 31 (Convertible Top, Hardtop - 911 CARRERA (996)) >> Converting hinge for convertible top compartment lid (Cabriolet) >> Procedure

Converting hinge for convertible top compartment lid (Cabriolet): Procedure

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2005 Porsche 911, 2004 Porsche 911, 2003 Porsche 911, 2002 Porsche 911, and 2001 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Convertible top in service position

    See REMOVING AND INSTALLING CONVERTIBLE TOP .

  2. Removing additional flap

    See REMOVING AND INSTALLING ADDITIONAL FLAP .

  3. Drilling through-hole

    Position the drilling template -1-  on the two operating pins -2-  . Refer to Fig 1. Make sure that the smaller bore of the drilling template faces up and the inscription (single letter) is allocated to the correct side. (R = right or L = left.) The template must be fitted with the appropriate letter on the inner side opposite the lever arm -3-  of the hinge. Drill a 4.0 mm through-hole in the lever arm -3-  .

    Fig 1: Positioning Drilling Template On Two Operating Pins (Cabriolet)
    G03055721Courtesy of PORSCHE OF NORTH AMERICA, INC.
  4. Sawing off the operating pin

    Saw off the operating pin -2-  of the lever arm -3-  using a saw blade and saw blade holder -4-  . Fill in the paint damage on the lever arm using paint of the same colour as the vehicle.

    Fig 2: Sawing Off Operating Pin Of Lever Arm (Cabriolet)
    G03055722Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Positioning new operating pin

    Position new operating pin -5-  in the bore of the lever arm -3-  and screw it down with a self-locking fastening nut -6-  .

    Fig 3: Positioning New Operating Pin In Bore Of Lever Arm & Screwing Down With Self-Locking Fastening Nut (Cabriolet)
    G03055723Courtesy of PORSCHE OF NORTH AMERICA, INC.
  6. Fitting new additional flap

    See REMOVING AND INSTALLING ADDITIONAL FLAP .