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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 21 (Automatic Transmission, Controls, Case - 911 CARRERA (996)) >> Removing and installing Tiptronic transmission A 96/00 >> Removal

Removing and installing Tiptronic transmission A 96/00: Removal

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  1. Disconnect battery.
  2. Lift the vehicle. When lifting, make sure that the fastening screws of the diagonal braces are accessible.
  3. Remove multi-function switch console.
  4. Fix crankshaft using special tool 9595/1 (short). To do this, turn crankshaft until one of the bores U4, U5 or U6 in the pulley is aligned with the centering bore in the crankcase and the special tool can be inserted.
    Fig 1: Fixing Crankshaft Using Special Tool 9595/1 (Short)
    G03105382Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Hold the converter in installation position with special tool 9595/1 (long).
    Fig 2: Holding Torque Converter In Installation Position With Special Tool 9595/1 (Long)
    G03105383Courtesy of PORSCHE OF NORTH AMERICA, INC.
  6. Install special tool 9596 and two of the six converter fastening screws using a 6-mm wrench insert (long) for hexagon socket head screws.
    Fig 3: Installing Special Tool 9596 & Two Fastening Screws
    G03105384Courtesy of PORSCHE OF NORTH AMERICA, INC.
    NOTE: For the remaining four fastening screws, remove special tool 9595/1, rotate crankshaft through a further 120° in each case (to pulley marking U4, U5 or U6) and fix again.
  7. Remove underbody covers (centre and rear) and side covers (rear left and right).
  8. Pull off vacuum pipe (B) at switch-over valve.
    Fig 4: Pulling Off Vacuum Pipe (B) At Switch-Over Valve
    G03105385Courtesy of PORSCHE OF NORTH AMERICA, INC.
  9. Unscrew stabilizer at the side parts of the rear-axle support.
  10. Remove cross member (A), diagonal braces (B) and rear-axle support (C).
    Fig 5: Removing Cross Member, Diagonal Braces And Rear-Axle Support
    G03105386Courtesy of PORSCHE OF NORTH AMERICA, INC.
  11. Unscrew the lower fastening screws on the transmission bell housing.
  12. Secure the engine in installation position with holding device. To do this, fasten special tool 9624/1 with four screws and turn the thrust screw until the pressure disc is in contact with the crankcase.
    Fig 6: Fastening Special Tool 9624/1 With Four Screws
    G03105387Courtesy of PORSCHE OF NORTH AMERICA, INC.
  13. Uncouple drive shafts on the transmission side.
  14. Place collection pan under the transmission.
  15. Clamp shut coolant hoses with special tool 3094, relieve spring band clamps and pull off hoses.
    Fig 7: Clamping Shut Coolant Hoses With Special Tool 3094 (1 Of 2)
    G03105388Courtesy of PORSCHE OF NORTH AMERICA, INC.
    Fig 8: Clamping Shut Coolant Hoses With Special Tool 3094 (2 Of 2)
    G03105389Courtesy of PORSCHE OF NORTH AMERICA, INC.
  16. Lever off cable on transmission lever using a commercially available removal tool .
    Fig 9: Levering Off Cable On Transmission
    G03105390Courtesy of PORSCHE OF NORTH AMERICA, INC.
  17. Disengage cable at support bracket.
    Fig 10: Disengaging Cable At Support Bracket
    G03105391Courtesy of PORSCHE OF NORTH AMERICA, INC.
  18. Disengage plug connection for multi-function switch and disconnect.
    Fig 11: Disengaging Plug Connection For Multi-Function Switch
    G03105392Courtesy of PORSCHE OF NORTH AMERICA, INC.
  19. Disconnect plug from transmission socket. To do this, turn round plug (bayonet lock) counterclockwise and pull it off.
    Fig 12: Disconnecting Plug From Transmission Socket
    G03105393Courtesy of PORSCHE OF NORTH AMERICA, INC.
  20. Place transmission jack under the transmission and fasten fixing strap.
  21. Remove transmission holder and transmission support.
    Fig 13: Removing Transmission Holder
    G03105394Courtesy of PORSCHE OF NORTH AMERICA, INC.
    Fig 14: Removing Transmission Support
    G03105395Courtesy of PORSCHE OF NORTH AMERICA, INC.
  22. Unscrew transmission/engine fastening screws. To do this, use a long 3/8 inch extension.
    NOTE: The engine may be lowered by up to 25 mm in order to improve accessibility to the upper screws.
  23. Fig 15: Locating Transmission Upper Screws
    G03105396Courtesy of PORSCHE OF NORTH AMERICA, INC.
  24. Pull transmission to the front and lower it carefully.