LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 20 (Manual Transmission, Control, Case - 911 CARRERA (996)) >> Installing and removing transmission G96/00 and G96/01 >> Installing transmission

Installing transmission

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2005 Porsche 911, 2004 Porsche 911, 2003 Porsche 911, 2002 Porsche 911, and 2001 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean toothed wheel on the drive shaft and grease lightly, e.g. with Olista Longtime 3 EP.
    NOTE:
    • When positioning the transmission, make sure that the dowel sleeve is in the correct position in the crankcase.
    • Run transmission in so that the clutch slave cylinder can be assembled.
  2. Run transmission in from underneath and position on engine.
  3. Assemble clutch slave cylinder.

    Tightening torque: 23 (17) 

  4. Run transmission in completely, tighten fastening screws.
    Fig 1: Identifying Transmission-To-Engine Fastening Screws
    G03105236Courtesy of PORSCHE OF NORTH AMERICA, INC.
    TIGHTENING TORQUE SPECIFICATIONS - TRANSMISSION-TO-ENGINE

    Screw no. Screw / nut Tightening torque [Nm] (ftlb.) Note
    1 M12x70 85 (63 ftlb.) Hexagon-head bolt
    2 M12x100 85 (63 ftlb.) Hexagon-head bolt
    3 M12x100 85 (63 ftlb.) Hexagon-head bolt
    4 M10 45 (33 ftlb.) Multiple-tooth
    5 M10x45 45 (33 ftlb.) Hexagon-head bolt
    6 M12 85 (63 ftlb.) Hexagon nut
    7 M12x70 85 (63 ftlb.) Hexagon-head bolt
    8 M12x70 85 (63 ftlb.) Hexagon-head bolt
  5. Install transmission support.
    Fig 2: Installing Transmission Support
    G03105237Courtesy of PORSCHE OF NORTH AMERICA, INC.

    Tightening torque: 65 Nm (48 ftlb.) 

  6. Install transmission holder.
    Fig 3: Installing Transmission Holder
    G03105238Courtesy of PORSCHE OF NORTH AMERICA, INC.

    Tightening torque: 65 Nm (48 ftlb.) 

  7. Remove transmission jack.
  8. Position and secure switch cable. See Removing and installing shift and selector cables  .
    Fig 4: Installing Switch Cable In Transmission
    G03105239Courtesy of PORSCHE OF NORTH AMERICA, INC.
  9. Clip hydraulic line onto side transmission case cover.
  10. Attach electrical connection to the reversing light switch.
  11. Fit drive shaft on transmission side.

    Tightening torque: 81 Nm (60 ftlbs.) 

  12. Disassemble special tool retaining device 9624/1.
  13. Assemble stabilizer.

    Tightening torque: 23 (17) 

  14. Install cross member.
    Fig 5: Installing Cross Member
    G03105240Courtesy of PORSCHE OF NORTH AMERICA, INC.

    Tightening torque: 65 Nm (48 ftlb.) 

  15. Install underbody panels (middle and rear).
scientia non olet · About LEMON Manuals