Subsequent Work - Cylinder Bank 4-6

Information 

For all lubrication points, use Kluber Syntheso Glep (Part No. 000.043.204.68).

1. Install two camshaft-housing covers -1 and 3-  with new O-rings.
   1. 1.1. Grease O-rings.
   2. 1.2. Top cover: Three external Torx screws (E10, M6 x 20) -2-  and one cable holder for oxygen sensors.

      → Tightening torque: 10 Nm (7.5 ft. lb.) 

   3. 1.3. Bottom cover: Fit one external Torx screw (E10, M6 x 20) -2-  .
      Fig 1: Identifying Camshaft-Housing Covers

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.
2. Install oil return pipe -1-  .
   1. 2.1. Grease O-rings -arrows-  .
   2. 2.2. Fit oil return pipe on the suction pump and on the cylinder head.
   3. 2.3. Secure oil return pipe to the camshaft-housing cover with two external Torx screws (E10, M6 x 30). Also tighten the third screw.

      Tightening torque: 10 Nm (7.5 ft. lb.) 

      Fig 2: Locating Oil Return Pipe For Cylinders

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.
3. Fit two new covers (do not grease).
   1. 3.1. Carefully tap covers onto the camshaft housing using a plastic hammer.
4. Install oil tank.

   → 175219 REMOVING AND INSTALLING OIL TANK .

5. Install bar ignition modules and fit cable plugs.
   1. 5.1. Fit bar ignition modules -1-  and secure with internal Torx screws (T30, M6 x 16) -3-  .

      → Tightening torque: 10 Nm (7.5 ft. lb.) 

   2. 5.2. Plug in cable plugs for bar ignition modules -2-  and hall sender and secure ground cable with an external Torx screw (M6 x 12).

      → Tightening torque: 10 Nm (7.5 ft. lb.) 

      Fig 3: Identifying Bar Ignition Modules For Cylinder Bank 4-6

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.
6. Install oil return line -1-  .
   1. 6.1. Tighten union nuts.

      → Tightening torque: 60 Nm (44 ft. lb.) 

   2. 6.2. Secure oil line to the camshaft-housing cover with a rubber-coated clamp -2-  .

      → Tightening torque: 10 Nm (7.5 ft. lb.) 

   3. 6.3. Connect cable plug to the oil-level sender.
      Fig 4: Identifying Oil Return Line

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.
7. Fit heat shield -1-  .
   1. 7.1. Tighten two external Torx screws (E10, M6 x 12) -2-  .

      → Tightening torque: 10 Nm (7.5 ft. lb.) 

      Fig 5: Identifying Heat Shield And Screw

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.
8. Install holder for front silencer.
   1. 8.1. Bottom: Fit two external Torx screws (E12, M8 x 20).
   2. 8.2. Top: Fit one hexagon-head bolt (a/f 13, M8 x 16).
   3. 8.3. Tighten three M8 screws.

      → Tightening torque: 23 Nm (17 ft. lb.) 

9. Install engine carrier with holder for rear silencer.

   → 103019 REMOVING AND INSTALLING ENGINE CARRIER - GT3 .

10. Install front and rear silencers.

    → 262519 REMOVING AND INSTALLING FRONT SILENCER - GT3 .

    → 263319 REMOVING AND INSTALLING REAR SILENCER - GT3 .

11. Remove the engine from the assembly support with an engine lift.
12. Remove engine support.
13. Mount transmission.

    → 343527 REMOVING AND MOUNTING TRANSMISSION .

14. Install engine.

    → 100119 REMOVING AND INSTALLING ENGINE .

15. Fill in engine oil.

    → 170155 CHANGING ENGINE OIL AND OIL FILTER .