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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 131 (15 - Engine - Cylinder Head, Valve Control -- CARRERA (997)) >> WM 157019 Removing And Installing Cylinder Head (CARR. Coupe, CARR. S Coupe, CARR. CABRIO, CARR. S CABRIO, CARR. 4 Coupe, CARR. 4S Coupe, TARGA 4, TARGA 4S, CARR. 4 CABRIO, CARR. 4S CABRIO, CARR. GTS Coupe, CARR. GTS CABRIO, CARR. 4 GTS, CARR. 4 GTS CABRIO & Speedster >> Installation >> Component Overview

Component Overview

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Fig 1: Identifying Cylinder Head Screws
G09821827Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. External Torx screw, M6 x 25
  2. External Torx screw, M6 x 80
  3. Cylinder-head screw, internal Torx M12 x 1.5 x 140
  4. Cylinder-head screw, external Torx M12 x 1.5 x 140
  1. Make sure that the twelve displacement bodies -1-  are in place on cylinder bank 1-3.
    Fig 2: Locating Displacement Bodies
    G09821828Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Fit a new cylinder-head gasket. Check that the dowel sleeves are installed correctly.
  3. Carefully place cylinder head in position.

    Information 

    • The tightening sequence must be strictly observed. 
  4. Fit two external Torx screws (M12 x 140) and six internal Torx screws (M12 x 140) and tighten according to tightening specifications.
    Fig 3: Tightening Sequence For Cylinder Head Screws
    G09821829Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Sequence Designation Thread Tightening method Value
    1  Cylinder head screw, internal and external Torx M12 x 1.5 x 140 Torque 5 Nm (3.5 ft. lb.)
    2  Torque 50 Nm (37 ft. lb.)
    3  Loosen all screws  
    4  Torque 5 Nm (3.5 ft. lb.)
    5  Torque 12 Nm (9 ft. lb.)
    6  Torque angle 60°
    7  Torque angle 60°
  5. Screw in four external Torx screws (E10) - three M6 x 25 screws -1-  and one M6 x 80 screw -2-  - on the inside of the cylinder head and tighten according to specifications.

    → Tightening torque: 13 Nm (9.5 ft. lb.) 

    Fig 4: Overview Of Screws For Cylinder Head 1-3
    G09821830Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 5: Overview Of Screws For Cylinder Head 4-6
    G09821831Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Screw in external Torx screws (E10, M6 x 25) on the output of the cylinder head and tighten according to specifications.

    → Tightening torque: 13 Nm (9.5 ft. lb.) 

  7. Coat hydraulic tappets with new engine oil and guide into original installation position.
    1. 7.1. Installation position of switching tappets -1-  (intake side) and dowel pin -2-  .
      Fig 6: Identifying Switching Tappets (Intake)
      G09821832Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 7.2. Installation position of switching tappets -1-  (outlet side) and dowel pins -2-  .
      Fig 7: Identifying Switching Tappets (Exhaust)
      G09821833Courtesy of PORSCHE CARS NORTH AMERICA, INC.