Removing Hydraulic Pump - Manual Transmission
- Remove hydraulic pump (hydraulic pump/supply tank assembly).
Place an absorbent, lint-free cloth under the lines that are disconnected to soak up emerging Pentosin.
- 1.1. Disconnect the pressure line -1-
at the hydraulic pump. Counter at the connection piece (a/f 27 mm) when detaching the pressure line -1-
(a/f 16 mm).
Unscrew two M8 Torx screws -2- .
- 1.2. Disconnect the pressure line -1-
at the pressure control valve -2-
. Use the loosening tool 9780/1
(size DN 6) to release the plug connection and pull out the released line -1-
.
- Pressure line (reduced pressure) to clutch slave cylinder
- Pressure control valve
- Return line for steering
- Return line for clutch booster circuit
To release the plug connection, press in special tool 9780/1 at the correct position (from above and with the blue handle pointing in direction of travel).
In other words, the 60° chamfer on the loosening tool 9780/1 must be facing the 60° chamfer on the connector (line -1- ). Never lever the plug connection with the loosening tool 9780/1.
- 1.3. Disconnect the return lines -3 and 4-
at the tandem hydraulic pump (from the generator side) - with the generator removed. Disconnect means: Release (press the black circlip forward/towards the tandem pump) and pull the line out at the same time. Disconnect line -3-
and then line -4-
.
Release the return lines -3 and 4- using disassembly tool, universal NR.21.
If you do not have a disassembly tool to hand, press the relevant circlip forward using two plastic spatulas or an appropriate open-ended wrench (for line 3 and 4 with different wrench sizes) and pull the return lines -3 and 4- out at the same time.
To remove the return line -3- at the tandem pump, disengage this line at the holder on the right side of the engine if necessary.
- 1.4. Close off return bores on the hydraulic pump using suitable stoppers.
- 1.5. Unscrew one M6 Torx screw on the back, rear fastening point -3- .
- 1.6. Remove the hydraulic pump/supply tank assembly.
- 1.1. Disconnect the pressure line -1-
at the hydraulic pump. Counter at the connection piece (a/f 27 mm) when detaching the pressure line -1-
(a/f 16 mm).