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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 128 (48 - Steering -- CARRERA (997)) >> WM 489455 Replacing Steering Pressure Line (Except CARR. GTS Coupe, CARRERA Black Edition, CARR. Coupe "Edition Style", CARR. GTS CABRIO, CARRERA CABRIO Black Edition, CARR. CABRIO "Edition Style", Turbo S Coupe "Ed. 918 SPYDER", CARRERA 4 GTS, Turbo S CABRIO "Ed. 918 SPYDER", CARRERA 4 GTS CABRIO, Gt2 RS, Gt3 RS 4.0) >> Removing And Installing Steering Pressure Line >> Installing Steering Pressure Line

Installing Steering Pressure Line

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Insert new pressure line in the vehicle. Do not close line bracket yet near the connection point for the rear sill area on the left.
  2. Fit (attach) the pressure line (thinner line) at the connection point.
    Fig 1: Locating Plug-In Coupling For Pressure And Return Lines
    G09826402Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 2.1. Fit (attach) the pressure line (thinner line) - up to model year 2008 

      Before inserting the return line, remove the holder collar and screws, which are no longer required, from the connector on the rear return line.

      Fig 2: Fitting Pressure Line
      G09826403Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Check that the plug-in coupling is engaged correctly using special tool test tool 9623.  Insert special tool into the groove and check that the connector is seated correctly in the plug-in coupling by applying slight pressure. The connector must not slide out. The plug-in coupling is designed so that there is axial play of approx. 1 mm in the plug-in coupling.

      Fig 3: Checking Test Tool 9623
      G09826404Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Fit circlip -D-  .

      Fig 4: Fitting Circlip
      G09826405Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 2.2. Fit (attach) the pressure line (thinner line) - as of model year 2009 

      Replace the O-ring -7-  and axial spring -5-  if necessary. Then connect the lines (plug-in coupling) -1 and 2-  (-(arrow)-  ).

      Fig 5: Connecting Lines
      G09826406Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Check that the plug-in coupling is locked correctly.

      Pull on the connector -1-  to check that the plug-in coupling is locked (push and pull slightly in axial direction).

      Counter at the plug-in sleeve -2-  while doing this.

      If the plug-in coupling is locked correctly, you should be able to feel slight axial play between the connector -1-  and plug-in sleeve -2-  . A plug-in coupling cannot be partly locked.

      Another sure sign of a correctly locked plug-in coupling is the bulbous shape of the axial spring -5-  .

      Fig 6: Identifying Locked Plug-In Coupling
      G09826407Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Fit pressure and return lines at the steering gear -arrow-  .
    Fig 7: Locating Retainer Plate
    G09826408Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Close all line brackets (retaining clips) and fit the spacers (clips) between the pressure and return line. Check the positioning of the steering lines once again and adjust them if necessary.