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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 119 (13 - Engine - CRANKGEAR, Pistons -- CARRERA (997)) >> WM 136019 Removing And Installing Flywheel - PDK Transmission (Except Turbo Coupe, Turbo S Coupe, Turbo S Coupe "Ed. 918 SPYDER", CARRERA 4 GTS, Turbo S CABRIO, Turbo S CABRIO "Ed. 918 SPYDER", CARRERA 4 GTS CABRIO, Gt3, Gt2, Gt3 RS, Gt2 RS, Gt3 RS 4.0) >> Installation >> Installing Flywheel - PDK Transmission

Installing Flywheel - PDK Transmission

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WARNING: Caustic fluids
  • Danger of chemical burns

→ Avoid contact with caustic fluid.

→ Wear personal protective gear.

→ Ensure that there is good ventilation.

→ If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.

  1. Remove protective wax on new parts with acetone or solvent naphtha.

    Information 

    Before re-installing the flywheel, clean the friction surface of the flywheel using a clean, lint-free cloth soaked in acetone or solvent naphtha).

  2. Position the flywheel on the crankshaft dowel pin and press it onto the crankshaft flange.
    1. 2.1. Fit ten new M10 x 29 (internal serration) fastening screws and tighten them evenly and crosswise.
  3. Toothed segment 9538/1  must be aligned in order to counter at the starter ring gear.
    1. 3.1. Place toothed segment on the cast strut.
      Fig 1: Identifying Toothed Segment Position For Tightening Screws
      G09816748Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Tighten fastening screws evenly and crosswise to the prescribed tightening torque.

    → Initial tightening: 25 Nm (19 ftlb.) 

    → Final tightening - torque angle: 120° 

    Fig 2: Tightening Fastening Screws
    G09816749Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove the toothed segment.