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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 118 (26 - Exhaust System -- CARRERA (997)) >> WM 267319 Removing And Installing Catalytic Converter (Turbo Coupe, Turbo S Coupe, Turbo CABRIO & Turbo S CABRIO) >> Removing Catalytic Converter >> Removing Catalytic Converter - Cylinder Bank 1-3

Removing Catalytic Converter - Cylinder Bank 1-3

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CAUTION: Hot components
  • Risk of burns

→ Let hot components cool down.

→ Wear personal protective gear.

Information 

Specifications for wrench sizes (a/f specifications) for screw heads are described as follows:

  1. Disconnect plug connection for electric lines for the oxygen sensors.
    1. 1.1. Unclip the oxygen sensor connectors (cylinder bank 1-3) -1 and 2-  in the engine compartment and disconnect the plug connection.
      Fig 1: Identifying Oxygen Sensor Connectors And Cylinder Bank (1-3)
      G09818437Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 1.2. Guide the oxygen sensor lines -1 and 2-  through at the side of the engine to the catalytic converter. To do this, unclip the cables from the holders -arrows-  .
      1. Oxygen sensor upstream of catalytic converter
      2. Oxygen sensor downstream of catalytic converter
        Fig 2: Locating Oxygen Sensors To Catalytic Converter
        G09818438Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Loosen the rear silencer.
    1. 2.1. Loosen the clamp (M10 screw, a/f 15) -1-  at the connection point between the rear silencer and catalytic converter (cylinder bank 4-6).
    2. 2.2. Loosen two M8 cheese head bolts (hexagon socket head, a/f 6) -2-  for the restraining straps on the rear silencer. -arrow- 
      Fig 3: Identifying Rear Silencer Mounting
      G09818439Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 2.3. Slide the restraining straps outwards over the holder -arrow-  .
      Fig 4: Sliding Restraining Straps Outwards Over Holder
      G09818440Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Loosen and screw off four M8 fastening nuts (a/f 13) -1-  on the catalytic converter flange (cylinder bank 1-3) for the turbocharger.
    1. 3.1. Threaded joint on cylinder bank 1-3 at the top:
      Fig 5: Identifying Turbocharger Flange Nuts (Cylinder Bank 1-3)
      G09818441Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Threaded joint on cylinder bank 1-3 at the bottom:
      Fig 6: Identifying Turbocharger Flange Nuts At Bottom (Cylinder Bank 1-3)
      G09818442Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 3.3. Replace fastening nuts.
  4. Pull the catalytic converter on cylinder bank 1-3 to the rear and off the studs on the turbocharger -arrow 1-  .
    1. 4.1. Then pull the rear silencer together with the catalytic converter off the catalytic converter on cylinder bank 4-- 6 -arrow 2-  .
    2. 4.2. Remove components with the help of another person. 
      Fig 7: Removing Rear Silencer/Catalytic Converter (Cylinder Bank 1-3)
      G09818443Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Disconnect the removed catalytic converter (cylinder bank 1-3) from the rear silencer by loosening the clamp and pulling off the catalytic converter.