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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 118 (26 - Exhaust System -- CARRERA (997)) >> WM 261019 Removing And Installing Exhaust Manifold (Turbo Coupe, Turbo S Coupe, Turbo CABRIO & Turbo S CABRIO) >> Removing Exhaust Manifold >> Removing Exhaust Manifold - Cylinder Bank 4-6

Removing Exhaust Manifold - Cylinder Bank 4-6

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Hot components
  • Risk of burns

→ Let hot components cool down.

→ Wear personal protective gear.

Information 

Specifications for wrench sizes (a/f specifications) for screw heads are described as follows:

  1. Loosen the turbocharger holder -arrow-  .
    Fig 1: Locating Turbocharger Holder And Cylinder Bank (4-6)
    G09818228Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Loosen external Torx screw (E12, M8 x 16) on the holder through the opening in the tailpipe cover → Holder for turbocharger 4-6 accessible through tailpipe opening  .
      Fig 2: Loosening External Torx Screw On Holder Through Opening In Tailpipe Cover
      G09818229Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      NOTE: Studs and nuts not loosened correctly
      • Threaded bolts can break off exhaust manifold

      → Replace damaged exhaust manifold.

      → Clean the studs and nuts on the exhaust manifold before loosening them and spray with anti-rust agent.

      → Loosen nuts carefully. Loosen the nuts by carefully turning them in both directions if they are very stiff.

      → Heat the threaded joint if necessary.

  2. Loosen and screw off three M8 hexagon nuts (a/f 13) on the exhaust manifold flange for the turbocharger -arrows-  .
    1. 2.1. Replace hexagon nuts. 
      Fig 3: Loosening Exhaust Manifold Flange On Cylinder Bank (4-6)
      G09818230Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Unscrew nine external Torx screws (E12, M8 x 27) -arrows-  on the exhaust manifold.
    1. 3.1. Replace screws. 
      Fig 4: Locating Exhaust Manifold Screws
      G09818231Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Press the turbocharger out slightly and pull the exhaust manifold off the studs on the turbocharger.
    1. 4.1. Replace metal seals.