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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 118 (26 - Exhaust System -- CARRERA (997)) >> WM 260119 Removing And Installing Exhaust System (Turbo Coupe, Turbo S Coupe, Turbo CABRIO & Turbo S CABRIO) >> Installing Exhaust System

Installing Exhaust System

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fit new metal seals and slide them onto the sealing face on the turbochargers.
    CAUTION: Heavy components
    • Risk of squashing

    → Wear personal protective gear.

    → Get someone to help if necessary.

  2. Slide the exhaust system onto the bolts on the turbochargers.

    Only install the exhaust system with the help of another person. 

  3. Fit and tighten four new M8 hexagon nuts (a/f 13) on the turbocharger flange on both cylinder banks.
    Fig 1: Identifying Turbocharger Flange Bolts
    G09818213Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Flange bolts at the bottom:

    → Tightening torque: 25 Nm (19 ft. lb.) 

    Fig 2: Identifying Turbocharger Flange At Bottom Bolts
    G09818214Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Slide two restraining straps on the rear silencer over the holder -arrow-  and align them using one M8 x 50 cheese head bolt (hexagon socket head, a/f 6) on each one.
    Fig 3: Sliding Straps On Rear Silencer Holder
    G09818215Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 4.1. Tighten cheese head bolts -2-  .

      → Tightening torque: 15 Nm (11 ft. lb.) 

      Fig 4: Identifying Rear Silencer Mounting
      G09818216Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Guide the cable plugs for the oxygen sensors at the side of the engine to the plug connection in the engine compartment and clip the cables into the holders -arrows- 
    Fig 5: Locating Oxygen Sensors To Catalytic Converter
    G09818217Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Close and clip in plug connections -1 and 2-  for the oxygen sensors in the engine compartment.
    Fig 6: Identifying Oxygen Sensor Connectors And Cylinder Bank (1-3)
    G09818218Courtesy of PORSCHE CARS NORTH AMERICA, INC.