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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 117 (30 - Clutch, Control -- CARRERA (997)) >> WM 300101 Checking Clutch Booster Circuit (Turbo Coupe, Turbo S Coupe, Turbo CABRIO, Turbo S CABRIO) >> Check Clutch Booster Circuit Sequence >> 2. Checking Pressure Accumulator And Pressure Control Valve (In Upper Part Of Reservoir)

2. Checking Pressure Accumulator And Pressure Control Valve (In Upper Part Of Reservoir)

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  1. Cold-start the engine (accumulator temperature of approx. 20 °C) and leave it running at 2000 rpm for approx. 20 seconds (pressure accumulator is full).

    With the engine switched off, press the clutch pedal repeatedly until an increase in pedal pressure can be clearly felt (pressure accumulator is empty). While doing this, determine (count) the number of times the clutch pedal must be pressed to achieve an increase in pedal pressure.

    If the system is intact, up to 20 (sometimes 25) actuations are possible before an increase in pedal pressure can be clearly felt.

    In the event of other signs and symptoms, use the following overview to check whether the pressure accumulator or the pressure control valve is not working properly  .

    If the previous test is not sufficient for analysis purposes, you may also have to measure the change in fluid volume in the reservoir (Step 2).

    Replace the pressure accumulator if: 

    Fig 1: Locating Pressure Accumulator
    G09822245Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    • More than 30 actuations are possible before an increase in pedal pressure can be clearly felt.
    • The fluid volume in the reservoir (in the engine compartment), between full and empty pressure accumulator, has changed by more than 200 cm3 .
    • Only one or two actuations are possible before an increase in pedal pressure can be clearly felt.

      The pressure control valve is defective (replace reservoir) if: 

      Fig 2: Identifying Reservoir (Pentosin Reservoir In Engine Compartment)
      G09822246Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    • Only a maximum of eight actuations with power assistance are possible (before an increase in pedal pressure can be clearly felt) and the change in fluid volume in the reservoir, between full and empty pressure accumulator, is less than 60 cm3 .
    • When you press the clutch pedal, with the engine running, there is an increase in pedal pressure and/or the pedal feels different.
  2. If the previous test is not sufficient (for analyzing which component is defective), repeat the test procedure and also measure the change in fluid level in the reservoir (in the engine compartment).

    One of the manual metering pumps WE 1372  (which is used exclusively for Pentosin) can be used as the suction pump and measuring device (for the fluid volume).

    Alternatively, a suitable suction pump and an appropriate measuring vessel can also be used.

    1. 2.1. Cold-start the engine (accumulator temperature of approx. 20 °C) and leave it running at 2000 rpm for approx. 20 seconds (pressure accumulator is full).

      Measure the fluid level in the Pentosin reservoir in the engine compartment when the engine is stopped (record the current fluid level value).

    2. 2.2. Press the clutch pedal repeatedly until an increase in pedal pressure can be clearly felt (pressure accumulator is empty). While doing this, determine (count) the number of times the clutch pedal must be pressed to achieve an increase in pedal pressure.
    3. 2.3. Then continue to drain Pentosin until the fluid level in the reservoir is the same as it was before you pressed the clutch pedal. The amount of Pentosin removed (the fluid level) is another differentiating factor that will help to determine which component is defective (pressure accumulator or pressure control valve).

      Based on the amount of Pentosin removed, replace either the pressure accumulator (if the change in volume is more than 200 cm3 ) or the reservoir with integrated pressure control valve (if the change in volume is less than 60 cm3 ).