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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 112 (17 - Engine - Lubrication -- CARRERA (997)) >> WM 174019 Removing And Installing Oil/Water Heat EXCHANGER (Turbo Coupe & Turbo CABRIO) >> Installing Oil/Water Heat Exchanger >> Installing Large Oil/Water Heat Exchanger

Installing Large Oil/Water Heat Exchanger

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  1. Replace O-rings.
    1. 1.1. Clean sealing faces for large oil/water heat exchanger, remove escaping oil and coolant from the engine housing.

      Insert O-rings -1-  and grease with Kluber Syntheso Glep (Part No. 000.043.204.68).

      Fig 1: Identifying Oil/Water Heat Exchanger O-Rings
      G09822123Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Install oil/water heat exchanger (cleanliness is essential).
    1. 2.1. Lift large oil/water heat exchanger and insert it in installation position. Fit and tighten screws -1-  .

      → Tightening torque: 10 Nm (7.5 ft. lb.) 

      Fig 2: Installing Large Oil/Water Heat Exchanger
      G09822124Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Connect lines to the oil/water heat exchanger.
    1. 3.1. Connect coolant vent lines -1-  to the oil/water heat exchanger.
      Fig 3: Identifying Oil/Water Heat Exchanger Vent Lines
      G09822125Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Install cycle valve -1-  for active carbon filter.
      Fig 4: Identifying Cycle Valve
      G09822126Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 3.3. Press hose into the clip.
    4. 3.4. Place fuel line on oil/water heat exchanger -1-  and move plastic mounting -2-  in the direction of the arrow.
      Fig 5: Placing Fuel Line On Oil/Water Heat Exchanger
      G09822127Courtesy of PORSCHE CARS NORTH AMERICA, INC.