LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 13 - Engine - CRANKGEAR, Pistons -- 911 CARRERA (991) >> WM 136019 Removing And Installing Flywheel - PORSCHE DOPPELKUPPLUNG (PDK) (Except CARRERA "Edition", CARRERA Cabriolet "Edition", CARRERA 4 "Edition", CARRERA 4 Cabriolet "Edition", Gt3, Gt3 RS) >> Installing Flywheel

Installing Flywheel

  1. Check that the through-bores on the hub of the flywheel are flush with the screw heads. 
    WARNING: Caustic fluids
    • Danger of chemical burns

    → Avoid contact with caustic fluid.

    → Wear personal protective gear.

    → Ensure that there is good ventilation.

    → If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.

  2. Remove protective wax on new parts with acetone or solvent naphtha.
  3. Fit two centering pins 9321 -1-  with M10 thread on the crankshaft flange by screwing them in by one to two turns only (caution: fine thread!).

    Recommendation: Screw in one centering pin next to the dowel pin. 

    Fig 1: Identifying Crankshaft Flange Centering Pins
    G09990598Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Before re-installing the flywheel, clean the friction surface of the flywheel using a clean, lint-free cloth soaked in acetone or solvent naphtha).

    Information 

    • Check the diaphragm spring on the flywheel for mechanical damage before installing it. 
    • A damaged flywheel must not be installed! 
  4. Fit flywheel -1-  over the centering pins -2-  at the dowel pin on the crankshaft and push it onto the crankshaft flange.
    1. 4.1. Fit ten new screws and tighten uniformly in diagonally opposite sequence.
      Fig 2: Identifying Crankshaft Flange Flywheel
      G09990599Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Tighten screws uniformly and in diagonally opposite sequence to the prescribed tightening torque.

    Tool recommendation: Torque/torque angle screw tool WE 1440  .

    Initial tightening 25 Nm (19 ftlb.) 

    Torque angle 120° 

    1. Initial tightening to the specified toque
    2. Final tightening torque angle
      Fig 3: Display - Adjusting Special Tool Screen
      G09990600Courtesy of PORSCHE CARS NORTH AMERICA, INC.