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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> 19 - Engine - Cooling -- 911 CARRERA (991) >> WM 196419 Removing And Installing Center Coolant Pipe (Except CARRERA "Edition", CARRERA Cabriolet "Edition", CARRERA 4 "Edition", CARRERA 4 Cabriolet "Edition") >> Removing Center Coolant Pipe

Removing Center Coolant Pipe

WARNING: Hot fluid
  • Danger of scalding

→ Let the fluid cool down.

→ Wear personal protective gear.

WARNING: Caustic fluids
  • Danger of chemical burns

→ Avoid contact with caustic fluid.

→ Wear personal protective gear.

→ Ensure that there is good ventilation.

→ If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.

  1. Remove front-axle support.
    Fig 1: Identifying Front-Axle Support Nuts
    G09991033Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Unscrew both hexagon-head bolts (M6 x 12) -3-  for the center coolant pipes.
    2. 1.2. Screw off six M10 fastening nuts -2-  for the front-axle support.
    3. 1.3. Swivel the front-axle support -1-  down and disengage the retaining straps for the fuel tank.
  2. Remove floorpan reinforcement.
    Fig 2: Locating Floorpan Reinforcement Mounting
    G09991034Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 2.1. Release plastic holders for TPM control unit, coolant pipes and coolant vent line from the reinforcement -A-  and slide them slightly to the rear -B-  .
    2. 2.2. Unscrew four hexagon-head bolts (M10 x 70) -3-  on the floorpan reinforcement -1-  and remove reinforcement.
    3. 2.3. Unclip vent line.
    4. 2.4. Pull plastic holders for coolant pipes and TPM control unit -2-  off the coolant pipes and leave them hanging.
  3. Remove brace plate.
    1. 3.1. Unscrew six hexagon-head bolts (M10 x 40) -2-  for the brace plate -1-  and remove plate and braces.
      Fig 3: Identifying Brace Plate Bolts
      G09991035Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Release plug connection for temperature sensor -1-  (-a-  ) and pull it off -B-  .

    When replacing the coolant pipe, install the temperature sensor with a new sealing ring into the new coolant pipe.

    Fig 4: Releasing Temperature Sensor Plug Connection
    G09991036Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Unclip coolant vent line -2-  on the coolant pipe -1-  .
    Fig 5: Identifying Vent Line Mounting
    G09991037Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Pull off plastic holder -1-  for the coolant pipes and coolant vent line -arrow-  .
    1. 6.1. Unclip vent line.
      Fig 6: Pulling Coolant Pipes Holder
      G09991038Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Information 

      Despite the fact that the coolant has been drained, residual amounts of coolant can still emerge at the joints during removal. Have sufficient collecting containers and cloths to hand.

  7. Disconnect hose connections on the coolant pipe.
    Fig 7: Disconnecting Hose Connections On Coolant Pipe
    G09991039Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 7.1. Open the clamp -A-  .
    2. 7.2. Pull coolant hose off the coolant pipe -B-  .
  8. Guide the coolant pipe forward and out.