LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> 39 - Final Drive - Differential, Differential Lock -- 911 CARRERA (991) >> WM 397919 Removing And Installing Electromagnetic Clutch (CARRERA 4, Turbo, CARRERA 4S, CARRERA 4 GTS, TARGA 4, TARGA 4S, TARGA 4 GTS, CARR. 4 CABRIO, CARR. 4S CABRIO, CARR. 4 GTS CABRIO, Gt3 RS) >> Removing Electromagnetic Clutch

Removing Electromagnetic Clutch

  1. Clamp the final drive in a vice.

    Retainer plate 9756  must be secured on the transmission housing and clamped in a vice.

    Fig 1: Identifying Transmission Housing
    G09992695Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • Use press-out tool set Nr.155 Pos.1 to press out the pins on the electric connector. 
    • Alternatively, use the press-out tools VAS 1978/17 and 1978/18  .
  2. Press out pins on electric connector -1-  .
    1. 2.1. Pull electric connector off the housing -2-  .
      Fig 2: Identifying Electric Connector On Transmission
      G09992696Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 2.2. Open secondary lock -1-  in the connector using the relevant tool -2-  (-arrows-  ).
      Fig 3: Opening Secondary Lock
      G09992697Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 2.3. Loosen pins in the connector -1-  using a suitable press-out tool -2-  from the tool set and pull cable with pins out of the connector.
      Fig 4: Pressing Out Connector Pins
      G09992698Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Carefully pull cable with pins out of the protective tube.
  4. Remove long-neck pipe.
    1. 4.1. Unclip vent line -1-  at the retaining brackets -arrows-  .
      Fig 5: Locating Vent Line
      G09992699Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2. Unscrew screws -2-  .
      Fig 6: Identifying Threaded Joint For Long-Neck Pipe
      G09992700Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 4.3. Loosen long-neck pipe -1-  from the housing by tapping lightly with a rubber hammer and pull it off to the rear.
    4. 4.4. Replace O-ring -1-  on the housing -2-  .
      Fig 7: Identifying O-Ring On Long-Neck Pipe Housing
      G09992701Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove electromagnetic clutch.
    1. 5.1. Clamp the long-neck pipe in a vice and unscrew screws -1-  between the clutch and long-neck pipe.
    2. 5.2. Screw in two long M8 screws instead of the original screws. Tap lightly on the screw heads alternately using a plastic hammer until the clutch becomes loose.
    3. 5.3. Lift the clutch up out of the housing. Be careful of the electric cables while doing this.
      Fig 8: Identifying Neck Pipe In Vice
      G09992702Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Replace both O-rings -1 and 2-  on the clutch hub.
    1. Front O-ring
    2. Rear O-ring
    3. Electric cable
      Fig 9: Identifying O-Rings Of ELECTRO Hydraulic Clutch
      G09992703Courtesy of PORSCHE CARS NORTH AMERICA, INC.