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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear - CARRERA (991) >> WM 536155 Replacing Inner Side Section (All Models) >> Installing Inner Side Section

Installing Inner Side Section

  1. Install inner side section and check that it fits perfectly. Check gap dimensions. → WM 5X00IN GAP DIMENSIONS

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
    • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  2. Apply adhesive to the marked areas. → Application Depth: 3.0 mm 

    Working with body structural adhesive → WM 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

    Green Bonding + Resistance Spot-Welding
    Yellow Bonding + Riveting
    Blue Bonding
    3. Fig 1: Identifying Inner Side Section Adhesive Applying Area
    G09993881Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Resistance spot-weld the inner side section.
    1. 3.1. Apply a full weld to area -A-  using inert gas.
    2. 3.2. Rivet in area -B-  . → BLIND RIVET 999.190.229.01
    3. 3.3. Rivet in area -C-  . → BLIND RIVET 999.190.227.01
    Fig 2: Identifying Inner Side Section Resistance Spot-Weld Area
    G09993882Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. In area -A-  , fit rivets through the side member reinforcement -1-  and inner side section -2-  . → BLIND RIVET 999.190.229.01
    Fig 3: Identifying Inner Side Section Rivet Area
    G09993883Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Resistance spot-weld the inner side section.
Fig 4: Identifying Inner Side Section Resistance Spot-Weld Area
G09993884Courtesy of PORSCHE CARS NORTH AMERICA, INC.
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