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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear - CARRERA (991) >> WM 535555 Replacing Side Panel (All Models) >> Preparing Side Panel For Installation

Preparing Side Panel For Installation

  1. Fit and secure the side panel. Check gap dimensions. → WM 5X00IN GAP DIMENSIONS - body gap dimensions
    1. 1.1. Make a cut on the side member.

    Information 

    Mark cut in accordance with the new part. Make sure to leave an overlap of approx. 3 cm with respect to the body.

    Fig 1: Marking Cut On Side Member
    G09993845Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Remove side panel.
  3. Prepare connection areas of the side panel welding and bonding. Working with body structural adhesive → WM 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE
Green Resistance Spot-Welding
Yellow Resistance Spot-Welding + Bonding
Red Plug-Welding (Inert Gas)/Apply A Full Weld Using Inert Gas Without Bonding
Blue Bonding
Fig 2: Overview Of Welding And Bonding Areas (1 Of 4)
G09993846Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Fig 3: Overview Of Welding And Bonding Areas (2 Of 4)
G09993847Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Fig 4: Overview Of Welding And Bonding Areas (3 Of 4)
G09993848Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Fig 5: Overview Of Welding And Bonding Areas (4 Of 4)
G09993849Courtesy of PORSCHE CARS NORTH AMERICA, INC.