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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> 46 Brakes - Brake Mechanism -- 911 CARRERA (991) >> WM 465102 Checking Front PCCB Brake Discs (Wear Assessment) (Except CARRERA "Edition", CARRERA Cabriolet "Edition", Turbo, Turbo S, CARRERA 4 "Edition", Turbo CABRIO, Turbo S CABRIO, CARRERA 4 Cabriolet "Edition", Gt3, Gt3 RS) >> Information On Checking PCCB Brake Discs >> Information On The Test Steps >> Checking Involves The Following

Checking Involves The Following

  1. Visual inspection for surface changes in the brake disc friction surfaces and wear indicators. Indication of wear: Connected surface fracture > 1 cm2-arrow-  , without adding up smaller fractures → 465102 CHECKING FRONT PCCB BRAKE DISC (WEAR ASSESSMENT) .
    Fig 1: Locating Surface Fracture
    G09991777Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Check surface roughness (Rk) of brake discs (max. 80 μm permitted) since this affects braking comfort (noises), braking behavior/pedal pressure and brake-pad service life → 465102 CHECKING FRONT PCCB BRAKE DISC (WEAR ASSESSMENT) .
    Fig 2: Identifying Surface Roughness Of PCCB Brake Disc
    G09991778Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Check brake discs for minimum thickness -X-  . The minimum brake disc thickness (e.g. Min. Th. 33.7 mm) is stamped on the brake disc hub → 465102 CHECKING FRONT PCCB BRAKE DISC (WEAR ASSESSMENT) .

    Measure the brake disc thickness -X-  in the area of the outer or inner friction surface track -arrows-  at least three different points (-A, B, C-  ) offset by 120°.

    To do this, use a suitable micrometer or a brake disc gauge.

    Fig 3: Identifying Minimum Thickness Of PCCB Brake Disc And Measuring Points
    G09991779Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Check brake discs for edge damage -see Fig 4 illustration- (damage due to improper use). → 465102 CHECKING FRONT PCCB BRAKE DISC (WEAR ASSESSMENT) .
    Fig 4: Identifying PCCB Brake Disc Edge Damage Area
    G09991780Courtesy of PORSCHE CARS NORTH AMERICA, INC.