Repairing Rear Longitudinal Member Thread

Information

Remove wire thread inserts (Helicoil) that are installed as standard before drilling out.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Thread 1; for securing chassis (Helicoil)	M12 x 1.5 x 24 (3x)
Thread 2; for securing chassis (Helicoil)	M10 x 20 (3x)
Thread 3; (Helicoil)	M10 x 20 (4x)
Thread 4; for securing transmission (Helicoil)	M10 x 20 (1x)
Thread 5;	M10 (1x)

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Thread 1; for securing chassis (Helicoil)	M12 x 1.5 x 24 (3x)
Thread 2; for securing chassis (Helicoil)	M10 x 20 (3x)
Thread 3; (Helicoil)	M10 x 20 (4x)
Thread 4; for securing transmission (Helicoil)	M10 x 20 (1x)
Thread 5	M10 (1x)
Thread 6; for securing ground cable	M8 (1x)

Location	Description	Type	Basic value
Thread 1	Dimension Y	Length	27 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member
Thread 1	Dimension X	Length	5 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member

Use repair kit Thread repair kit 9843 with threaded bush → THREADED BUSH 999.504.263.01.

Location	Description	Type	Basic value
Thread 2 and 3	Dimension Y	Length	25 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member
Thread 2 and 3	Dimension X	Length	5 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member

Use repair kit thread repair kit 9843/1 with threaded bush → THREADED BUSH 999.504.268.01.

Location	Description	Type	Basic value
Thread 4	Dimension Y	Length	25 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member
Thread 4	Dimension X	Length	5 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member

Use repair kit thread repair kit 9843/1 with threaded bush → THREADED BUSH 999.504.268.01.

Location	Description	Type	Basic value
Thread 5	Dimension Y	Length	37 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member
Thread 5	Dimension X	Length	10 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member

Use repair kit thread repair kit 9843/1 with screw-in tool from repair kit thread repair kit 9843/2 and threaded bush → THREADED BUSH 999.504.267.01.

Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
Thread 6	Dimension Y	Length	16.2 mm
Courtesy of PORSCHE CARS NORTH AMERICA, INC. Thread repairs on rear side member

Thread repairs 6 only for right bracket.

Repair thread → WM 5X00IN THREAD REPAIRS FOR THREADED BUSHES WITH COLLAR (EXCEPT CARRERA "EDITION", CARRERA CABRIOLET "EDITION", CARRERA 4 "EDITION", CARRERA 4 CABRIOLET "EDITION") .
Use repair kit Time-Sert thread repair kit Nr.122-1 Pos.2 with long threaded bush.