Preparing FLOORPAN For Installation

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

Information 

• The floorpan and seat cross member are fitted in and secured together. 
• Holes for rivets are drilled through both components. 

1. Fit in floorpan together with the seat cross member and secure them to the body.
   1. 1.1. Drill holes for rivets -A, B and C-  through the existing holes. → Diameter: 6.6 mm 

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.

2. Fit in and secure the connection cross member.
   1. 2.1. Drill holes for rivets -A-  through the existing holes. → Diameter: 6.6 mm 
   2. 2.2. Prepare connection cross member for bonding and riveting.

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3. Cut new lower firewall -arrows-  .
   1. 3.1. Use old lower firewall as a template and position it in area -1-  .
   2. 3.2. Cut lower firewall section with an overlap of 1 cm in area -2-  .

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4. Fit in lower firewall section and secure it to the body. Check gap dimensions. → WM 5X00IN GAP DIMENSIONS (EXCEPT CARRERA "EDITION", CARRERA CABRIOLET "EDITION", CARRERA 4 "EDITION", TARGA 4, TARGA 4S, TARGA 4 GTS, CARRERA 4 CABRIOLET "EDITION") - section on "Preparing".
   1. 4.1. Drill holes for rivets in area -A; B; C-  . → Diameter: 6.6 mm 
   2. 4.2. Remove firewall section again.

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5. Prepare the marked connection areas for bonding and welding.

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6. Prepare connection areas of lower firewall section.

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