LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - CARRERA (991) >> WM 514255 Replacing B-Pillar Reinforcement (Except CARRERA "Edition", CARRERA Cabriolet "Edition", CARRERA 4 "Edition", TARGA 4, TARGA 4S, TARGA 4 GTS, CARRERA 4 Cabriolet "Edition") >> Installing B-Pillar Reinforcement

Installing B-Pillar Reinforcement

  1. Fit and secure B-pillar reinforcement -1-  and support -3-  . Check gap dimensions. → WM 5X00IN GAP DIMENSIONS (EXCEPT CARRERA "EDITION", CARRERA CABRIOLET "EDITION", CARRERA 4 "EDITION", TARGA 4, TARGA 4S, TARGA 4 GTS, CARRERA 4 CABRIOLET "EDITION") .
    1. 1.1. Secure B-pillar reinforcement and support to the inner side section -arrows-  .

      Information 

      Make sure that the fixing device for the body parts cannot become loose during removal. Check that it fits perfectly.

    2. 1.2. Remove B-pillar reinforcement and support again.
      G09993456Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Resistance spot-weld the B-pillar reinforcement -1-  and support -2-  at the marked areas.
    G09993457Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
    • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  3. Apply adhesive to the marked areas. → Application depth: 3.0 mm 

    Working with body structural adhesive → WM 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE (EXCEPT CARRERA "EDITION", CARRERA CABRIOLET "EDITION", CARRERA 4 "EDITION", CARRERA 4 CABRIOLET "EDITION") .

    G09993458Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Orange  Bonding + resistance spot-welding
    Blue  Bonding
    Yellow  Bonding + riveting
  4. Install B-pillar reinforcement and support.
    1. 4.1. Resistance spot-weld the B-pillar reinforcement.
    2. 4.2. Rivet in area -A-  . → BLIND RIVET 999.190.227.01
    3. 4.3. MAG-weld area -arrows-  .
      G09993459Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Resistance spot-weld the side panel section.
    1. 5.1. Apply a full weld to the area -arrows-  using inert gas.
      G09993460Courtesy of PORSCHE CARS NORTH AMERICA, INC.