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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 50 - Body Front- 911 CARRERA (991) >> WM, 502355 Replacing Luggage Compartment Bracket >> Preparing Luggage Compartment Bracket For Installation

Preparing Luggage Compartment Bracket For Installation

  1. Fit luggage compartment bracket and secure it to the body.
    1. 1.1  Drill bores for the rivets through the existing holes. > Diameter 6.5 mm 
  2. Drill new holes in the areas shown. > Diameter 6.5 mm 
    G14222507Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Drilling new holes

    G14222508Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Drilling new holes

    G14222509Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Drilling new holes

  3. Drill new holes with the specified dimensions in the area shown. Make sure that the rivets have sufficient clearance from the reinforcement -arrow-  . > Diameter 6.5 mm 
    G14222510Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Drilling new holes

    Fig 1: Checking Holes Drilling Distance Dimension
    G14222511Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Drilling new holes

    A > Distance 12 mm 
    B > Distance 11 mm 
    C > Distance 44 mm 
    D > Distance 56 mm 
  4. Countersink the bores shown for installing countersunk rivets. > VAS 6957 - 100° countersink 
    G14222512Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Counterbores

  5. Remove luggage compartment bracket.
  6. De-burr the bores.
  7. Prepare connection areas for bonding.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14222513Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14222514Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14222515Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14222516Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas