LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> Accessories & Equipment >> Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.) >> 97 - Cables -- 911 CARRERA (991) >> WM 970955 Replacing Sub-Part For PDK (Except CARRERA "Edition", CARRERA Cabriolet "Edition", CARRERA 4 "Edition", CARRERA 4 Cabriolet "Edition") >> Securing Main Wire Harness On PDK Transmission

Securing Main Wire Harness On PDK Transmission

Information 

Check that the lines are routed correctly!

  1. Crimp sub-part and vehicle wire harness in area -X-  .
    Fig 1: Identifying Crimping Sub-Part Dimension
    G09999620Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Cut off lines in different lengths (due to the shrink-fit hose connections).
    2. 1.2. Slide shrink-fit hoses onto the lines.
    3. 1.3. Strip 5 mm of insulation off the lines.
    4. 1.4. Crimp the lines using crimping sleeves and the hand crimping pliers  from the cable repair kit Nr.155-1 Pos.1  .
    5. 1.5. Slide the shrink-fit hoses over the crimp connections and carefully shrink them using the hot-air blower with special nozzle  (recommended accessories for the repair kit for wire harnesses) so that they are watertight.
    6. 1.6. Wrap commercially available PVC tape all around the area of the connection points.
  2. Slide new sub-part through towards the engine compartment and press rubber sleeve -1-  into the body aperture.

    Make sure that the rubber sleeve is fitted tightly all the way around.

    Fig 2: Identifying Rubber Sleeve
    G09999621Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Route the wire harness along the PDK transmission.
  4. Secure the main wire harness lines at the specified fastening points.
  5. Plug in electric plug connections until they engage securely.