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Home >> Porsche >> 2015 >> Macan Turbo >> Repair and Diagnosis >> External Pages >> Different car >> Section 648 (47 Brakes- Brake Hydraulic System, Regulator, Booster -- (95B) MACAN) >> WM 473919 Removing And Installing Front Brake CALLIPER (Except MACAN Sport Edition) >> Removing And Installing Front Brake Calliper >> Installing Front Brake Calliper

Installing Front Brake Calliper

WARNING: This page is about a different car, the 2018 Porsche Macan and 2017 Porsche Macan. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Do not bend the brake lines.

  • Secure brake line holders at the wheel carrier  .
  • For easier access to the holders, turn in the wheel carrier as required  .
WARNING: Old mounting parts fitted on the brake calliper
  • Reduced braking effect
  • Risk of damage to the brake calliper

→ Fit new pad retaining springs

NOTE:
  • Never use an impact bolter to loosen and tighten the brake calliper on the wheel carrier  .
  • Carry out a visual inspection on the thread for the brake calliper and blow it out carefully if necessary using compressed air. Use goggles! 
  • Replace screws for securing the brake calliper  .
  1. Check that all parts are in perfect condition (visual inspection) and replace them if necessary.
  2. Installation is performed in reverse order. Pay particular attention to the following:

    Tightening torques:

    Brake calliper to wheel bearing housing (17-inch - black): Tightening torque 196 Nm (145 ftlb.) 

    Brake calliper to wheel bearing housing (18-inch - red/silver): Initial tightening 30 Nm (22 ftlb.) Final tightening + 90° 

    Brake calliper to wheel bearing housing (PCCB): Initial tightening 30 Nm (22 ftlb.) Final tightening +90° 

    Brake line to brake calliper (grey cast iron): Tightening torque 20 Nm (15 ftlb.) 

    Brake line to brake calliper (PCCB): Tightening torque 14 Nm (10.5 ftlb.) 

    Holder to wheel bearing housing: Tightening torque 10 Nm (7.5 ftlb.) 

    To make it easier to install the brake calliper, assembly pins T10439  → Assembly pin for brake calliper can be used (not for 17-inch brake calliper)  .

    G11977645

    Assembly pin for brake calliper 

    • Carefully fit the brake calliper and screw in assembly pin only in the top thread by hand (this protects the thread!).

      → Assembly pin for brake calliper (top) fitted 

      G11977646

      Assembly pin for brake calliper (top) fitted 

    • Screw in bottom brake calliper screws several turns by hand (this protects the thread!).
    • Remove assembly pin and screw in top brake calliper screw several turns by hand (this protects the thread!).
    • Screw in both brake calliper screws fully and tighten to the specified tightening torque.
    WARNING: Improper handling of fluid-carrying lines
    • Escaping fluid
    • System malfunction
    • Risk of escaping fluid catching fire

    → Do not kink, crush or twist the line

    → Avoid torsion and shearing

    → Fit the line carefully

  3. Check line routing of brake hose -1-  .

    When doing this, check that the brake hose -1-  (as shown) is at its original position in the grommet -2-  and is not touching the spring strut.

    G11977647

    Checking line routing