WM 1001Z2 Assembling The Engine (Except Turbo Coupe, Turbo S Coupe, Turbo CABRIO & Turbo S CABRIO): Tools
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| Designation | Type | Number | Description | |
|---|---|---|---|---|
| mounting parts | Special tool | 9590 | ||
| engine adapter | Special tool | 9771 | ||
| turning device | Special tool | 9773 | ||
| holding bridge | Special tool | 9779 | ||
| protective sleeve | Special tool | 9786 | ||
| assembly aid | Special tool | 9795 | ||
| restraining straps | Special tool | P221 |
TECHNICAL VALUES DESCRIPTION
| Location | Description | Type | Basic value | Tolerance 1 | Tolerance 2 |
|---|---|---|---|---|---|
| Bearing pin securing tensioning rail for oil-pump drive chain | M6, replace O-ring | Tightening torque | 10 Nm (7.5 ft. lb.) | ||
| Bearing pins securing guide and tensioning rails | M6, replace O-rings | Tightening torque | 10 Nm (7.5 ft. lb.) | ||
| Through-bolt screws, Step 1 | Replace sealing washers | Initial tightening | 5 Nm (3.5 ftlb) | ||
| Through-bolt screws, Step 2 | Initial tightening | 12 Nm (9 ft. lb.) | |||
| Through-bolt screws, Step 3 | Tightening torque | 15 Nm (11 ft. lb.) | |||
| Through-bolt screws, Step 4 | Torque angle | 75° | |||
| Through-bolt screws, Step 5 | Final tightening - torque angle | 75° | |||
| Supporting mount screws | External M8 x 35 Torx | Initial tightening | 5 Nm | ||
| Supporting mount screws | Torque angle | 70° | |||
| Cross bolt connection | External Torx screw, M8 x 120 | Tightening torque | 33 Nm (24 ft. lb.) | ||
| Cross bolt connection | External Torx screw, M6 | Tightening torque | 13 Nm (9.5 ftlb) | ||
| Oil guide to crankcase | M6 x 20 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Coolant pipe mounting | External Torx screw, M6 x 12 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Solenoid hydraulic valve | M5 x 12 | Tightening torque | 8 Nm (6 ft. lb.) | ||
| Coolant pipe to cylinder head (intake side) | External Torx screw, M6 x 12 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Threaded bolt for engine carrier | Bond with Loctite 243 | Tightening torque | 5 Nm (3.5 ft. lb.) | ||
| Connecting tube on coolant regulator housing | External Torx screw, M6 x 25, tighten first | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Coolant regulator housing to cylinder head | External Torx screw, M6 x 50 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Coolant pump bracket and unit carrier | External Torx screw, M8 x 35, M8 x 50, M8 x 70 | Tightening torque | 33 Nm (24 ft. lb.) | ||
| Coolant pump bracket | M8 x 25 | Tightening torque | 23 Nm (17 ft. lb.) | ||
| Coolant pump bracket | M6 x 20 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Vibration damper to crankshaft flange | External Torx screw, M8 x 1 x 25 | Tightening torque | 60 Nm (44 ft. lb.) | ||
| Heat shield | External Torx screw, M6 x 12 | Tightening torque | 10 Nm (7.5 ft. lb.) | ||
| Coolant pipe to coolant regulator housing | External Torx screw, M6 x 12 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Holder for rear silencer to cylinder head | External Torx screw, M8 x 20 | Tightening torque | 23 Nm (17 ft. lb.) | ||
| Exhaust manifold to cylinder head | External Torx, M8 x 21 | Tightening torque | 23 Nm (17 ft. lb.) | ||
| Coolant distributor to crankcase | External Torx screw, M6 x 25 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Fuel collection pipe | External Torx screw, M6 x 30 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Bracket for oil/water heat exchanger | External Torx screw, M6 x 45 and M6 x 60 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Oil/water heat exchanger | Internal Torx, M6 x 20 | Contact force | 13 Nm (9.5 ft. lb.) | ||
| Oil separator to bracket | External Torx screw, M6 x 25 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Union nut on fuel lines | OKS 1700 lubricant | Tightening torque | 20 Nm (15 ft. lb.) | ||
| Holder for fuel lines | External Torx screw, M6 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Coolant regulator housing cover and intake tube | External Torx screw, M6 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Cable duct to cylinder head | External Torx, M8 x 16 | Tightening torque | 23 Nm (17 ft. lb.) | ||
| Union nut on fuel connection line | OKS 1700 lubricant | Tightening torque | 20 Nm (15 ft. lb.) | ||
| Holder for fuel connection line | External Torx screw, M6 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Oil filler neck in crankcase | External Torx screw, M6 x 20 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Intake-air distributor to cylinder head | External Torx screw, M6 x 35 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Cable duct to intake-air distributor | External Torx screw, M6 x 12 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Oil filler neck to holder | External Torx screw, M6 x 12 | Tightening torque | 13 Nm (9.5 ft. lb.) | ||
| Hydraulic pump pulley | External Torx screw, M8 x 12 | Tightening torque | 23 Nm (17 ft. lb.) |