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Home >> Porsche >> 2015 >> Macan Turbo >> Repair and Diagnosis >> External Pages >> Different car >> Section 168 (34 - Mechanical Gear-Shift System - Actuation, Housing -- CARRERA (997)) >> WM 345237 Disassembling And Assembling Gear Housing (Gt2, Gt2 RS, Gt3 & Gt3 RS) >> Disassembling Gear Housing

Disassembling Gear Housing

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Fig 1: Overview Of Gear Housing
G09823896Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Screw plug
  2. Snap ring
  3. Snap ring
  4. Outer bearing ring
  5. Snap ring
  6. Snap ring
  7. Outer bearing ring
  8. Ball sleeve
  9. Ball sleeve
  10. Ball sleeve
  11. Ball sleeve
  12. Screw plug
  13. Compression spring
  14. Locking pin
  15. Lock washer
  16. Gearshift lever
  17. Shift segment
  18. Roller
  19. Shaft sealing ring
  20. Bearing sleeve
  21. Rubber washer
  22. Gear housing
  1. Remove screw plug.

    Screw out screw plug -1-  using an Allen key.

  2. Remove outer bearing ring.
    1. 2.1. Remove snap ring -2, 5-  using a screwdriver.
    2. 2.2. Drive-out outer bearing ring -4, 7-  using special tool pressure piece p 254 b  or special tool pressure piece p 254 a  and special tool Pull-In Tool And Extractor P 254  .
      Fig 2: Identifying Outer Bearing Ring
      G09823897Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Remove snap ring.

    Remove snap ring -3, 6-  from the groove in the outer bearing ring.

  4. Remove ball sleeve.

    Tap ball sleeve out -8 through 11-  using internal puller (14 - 20 mm) and special tool Striker VW 771  .

    Fig 3: Identifying Ball Sleeve
    G09823898Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Remove gear housing.

    → 34353750 DISASSEMBLING AND ASSEMBLING TRANSMISSION  - section on "Removing"

  6. Remove screw plug.

    Screw out screw plug -12-  and remove compression spring and locking pin -13, 14-  .

  7. Remove gearshift lever.

    Pull out gearshift and rubber washer -16, 21-  .

  8. Remove shift segment.
    1. 8.1. Remove lock washer -15-  using a screwdriver.
    2. 8.2. Remove shift segment and roller -17, 18-  inwards.
  9. Remove shaft sealing ring.

    Prise shaft sealing ring -19-  out using a screwdriver.

  10. Remove bearing sleeve.

    Drive out bearing sleeve -20-  using special tool pressure piece 9648  .

    Fig 4: Driving Out Bearing Sleeve
    G09823899Courtesy of PORSCHE CARS NORTH AMERICA, INC.