Refitting Transmission

→ Insert cap for TDC sender at the correct position. Once you have refitted the transmission, check the position of the cap again and adjust it if necessary.

Information 

• Grease teeth on the drive shaft with a very thin coat of Olista Longtime 3P (only as protection against corrosion). 

1. Insert release lever into the release bearing and fix in installation position with adhesive tape.
   Fig 1: Identifying Release Lever

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2. Insert cap for pulse sender at the correct position in the transmission housing.
   Fig 2: Identifying Cap

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3. Attach transmission to workshop crane.
4. Refit transmission and screw in connecting bolts. Ensure that the cap -A-  is seated correctly when doing so.
   Fig 3: Identifying Installation Position Of Cap

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   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Connection between transmission and engine	M10	Tightening torque	45 Nm (33 ft. lb.)

5. Fit release lever shaft with sealing rings.
   1. Hexagon-head bolt
   2. Support
   3. Bearing cover
   4. Needle-roller bearing with assembly bore
   5. Sealing rings
   6. Clutch control shaft
   7. Release lever
      Fig 4: Overview Of Clutch Control Shaft

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6. Remove adhesive tape through the assembly opening in the release fork.
7. Fit needle-roller bearing.
8. Fit bearing cover using special tool removal mandrel 9287  .
9. Fit support for clutch control shaft.
   Fig 5: Locating Support For Clutch Control Shaft

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   Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
   Support for clutch control shaft		Tightening torque	10 Nm (7.5 ft. lb.)

10. Fit left air flange.
    Fig 6: Identifying Left Air Flange

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    Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
    Air flange, left		Tightening torque	10 Nm (7.5 ft. lb.)

11. Install slave cylinder.
    Fig 7: Locating Slave Cylinder Bolts

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    Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
    Fastening screw between transmission housing and slave cylinder	M10 x 35	Tightening torque	45 Nm (33 ft. lb.)
    Fastening screw between transmission housing and slave cylinder support	M8	Tightening torque	23 Nm (17 ft. lb.)

12. Fit pressure line on slave cylinder.
    Fig 8: Locating Pressure Line

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    Location	Description	Type	Basic value	Tolerance 1	Tolerance 2
    Connection between slave cylinder and pressure line	M12	Tightening torque	20 Nm (15 ft. lb.)

13. Push vacuum line -A-  onto coolant valve.
    Fig 9: Locating Vacuum Line On Transmission

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14. Engage starter cable on the right air flange.