Completing Reconditioned Engine: Notes
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Information
- Some modifications are required in order to replace the old, removed engine with a new one.
- Starting point for conversion work: Old engine is secured to assembly support and the new one is in the transport cradle.
- At higher mileages, components (coolant hoses, clips, etc.) must be checked for damage and replaced if necessary.
- Seals must be checked and replaced if necessary.
Information
For tightening torques, tightening sequence and assembly overview, see → 1001IN TIGHTENING TORQUES, TIGHTENING SEQUENCES, ASSEMBLY OVERVIEWS Tightening torque, tightening sequence and assembly overview.
→ WM 3X00IN TIGHTENING TORQUES, TIGHTENING SEQUENCE AND ASSEMBLY OVERVIEW
Information
- Remove numerous transport stoppers on water and vacuum connection pieces on the new engine.
- Convert the flywheel. → 136019 REMOVING AND INSTALLING FLYWHEEL
- Convert electric vacuum pump. → 477619 REMOVING AND INSTALLING VACUUM PUMP (Hybrid)
- Re-fit oxygen sensors upstream of catalytic converter. → 246919 REMOVING AND INSTALLING OXYGEN SENSOR UPSTREAM OF CATALYTIC CONVERTER