Preliminary Work
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- Partly detach side trim panel for rear luggage compartment at the right and fold it aside. → 700319 REMOVING AND INSTALLING SIDE TRIM PANEL FOR REAR LUGGAGE COMPARTMENT
Measurement 2.2
Overview of connector assignment for high-voltage charger
- High-voltage connection for dummy connector
- High-voltage connection for high-voltage battery
- High-voltage connection for charging socket
- 12-volt connection for charging socket
- High-voltage connection for electric high-voltage battery heater
- Release high-voltage connector -5- from the high-voltage charger and disconnect it.
- Connect high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 to the high-voltage line for the electric high-voltage battery heater. Leave the second connection on the test adapter open.
- Perform measurement 2.2.
- 3.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, continue with measurement 2.3.
- If the measured values are within the tolerance range, continue with measurement 2.4.
Measurement 2.3
- 3.1. Nominal value: > 550 MOhm
- Remove electric high-voltage battery heater → 828119 REMOVING AND INSTALLING ELECTRIC HIGH-VOLTAGE BATTERY HEATER
- Release and disconnect high-voltage line from the high-voltage charger to the electric high-voltage battery heater at the electric high-voltage battery heater.
Measurement 2.3
- Connect high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 to the electric high-voltage battery heater.
- Perform measurement 2.3.
- 4.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, replace electric high-voltage heater, repeat the measurement and carry out subsequent work once the nominal values have been reached. → Subsequent Work
- If the measured values are within the tolerance range, continue with measurement 2.3.1.
Measurement 2.3.1
- 4.1. Nominal value: > 550 MOhm
- Connect high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 to the high-voltage line from the electric high-voltage battery heater -1- to the high-voltage charger. Leave the second connection on the test adapter open.
- Perform measurement 2.3.1.
- 2.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, replace high-voltage line from the electric high-voltage heater to the high-voltage charger following consultation with Technical Support, repeat the measurement and carry out subsequent work once the nominal values have been reached. → Subsequent Work
- If the measured values are within the tolerance range, repeat measurement 2.2.
Measurement 2.4
- 2.1. Nominal value: > 550 MOhm
Overview of connector assignment for high-voltage charger
- High-voltage connection for dummy connector
- High-voltage connection for high-voltage battery
- High-voltage connection for charging socket
- 12-volt connection for charging socket
- High-voltage connection for electric high-voltage battery heater
Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Measurement 2.4
- Connect high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 to the high-voltage charger at the connection -5- for the electric battery heater. Leave the second connection on the test adapter open.
- Perform measurement 2.4.
- 2.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, continue with measurement 2.4.1
- If the measured values are within the tolerance range, repeat measurement 2.2.
Measurement 2.4.1
- 2.1. Nominal value: > 550 MOhm
- Leave high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 connected to the high-voltage charger at the connection -5- for the electric battery heater. Leave the second connection on the test adapter open.
- Release and disconnect dummy connector -1- on the high-voltage charger. High-voltage line -1- disconnected. High-voltage lines -2, 3- connected.
- Perform measurement 2.4.1.
- 3.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, continue with measurement 2.4.3
- If the measured values are within the tolerance range, continue with measurement 2.4.2.
Measurement 2.4.2
- 3.1. Nominal value: > 550 MOhm
- Connect dummy connector from the high-voltage charger to the high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 . Leave the second connection on the test adapter open.
- Perform measurement 2.4.2.
- 2.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, replace dummy connector, repeat the measurement and carry out subsequent work once the nominal values have been reached. → Subsequent Work
- If the measured values are within the tolerance range, repeat measurement 2.2.
Measurement 2.4.3
- 2.1. Nominal value: > 550 MOhm
- Release and disconnect high-voltage plug connection for the high-voltage line to the high-voltage battery.
- Connect high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 to the high-voltage charger at the connection for the electric battery heater. Leave the second connection on the test adapter open.
- Perform measurement 2.4.3.
- 3.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, continue with measurement 2.4.5
- If the measured values are within the tolerance range, continue with measurement 2.4.4.
Measurement 2.4.4
- 3.1. Nominal value: > 550 MOhm
- Disconnect high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 from the high-voltage charger.
- Connect high-voltage test adapter High-voltage test adapter HVR 40 WE 1586 to the high-voltage line from the high-voltage battery -1- to the high-voltage charger.
- Perform measurement 2.4.4.
- 3.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, replace high-voltage line from the high-voltage battery to the high-voltage charger, repeat the measurement and carry out subsequent work once the nominal values have been reached. → Subsequent Work
- If the measured values are within the tolerance range, repeat measurement 2.2.
Measurement 2.4.5
- 3.1. Nominal value: > 550 MOhm
- Release high-voltage connector -3- for charging socket at the high-voltage charger and disconnect it.
- Connect high-voltage test adapter High-voltage test adapter HVA 280 WE 1585 to the high-voltage charger at the connection -5- for the electric high-voltage battery heater. High-voltage lines -1, 2, 3- disconnected. Leave the second connection on the test adapter open.
- Perform measurement 2.4.5.
- 3.1. Nominal value: > 550 MOhm
- If the measured actual values are not within the tolerance range, replace high-voltage charger, repeat the measurement and carry out subsequent work once the nominal values have been reached. → Subsequent Work
- If the measured values are within the tolerance range, replace the high-voltage line from the charging socket to the high-voltage charger, repeat the measurement and carry out subsequent work once the nominal values have been reached. → Subsequent Work
- 3.1. Nominal value: > 550 MOhm