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Home >> Porsche >> 2015 >> Cayman Base, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 153 (46 - Brakes - Brake Mechanics -- CARRERA (997)) >> WM 463620 Removing And Installing Front Brake Pads - Brake CALLIPER With Two Bars (CARR. Coupe, CARR. CABRIO, CARR. 4 Coupe, TARGA 4, CARR. 4 CABRIO) >> Removing And Installing Front Brake Pads >> Installing Front Brake Pads - Brake Calliper With Two Bars

Installing Front Brake Pads - Brake Calliper With Two Bars

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  1. Before installing the brake pads, check the amount of wear on the brake discs. For details of minimum brake disc thickness, see → 4600TW TECHNICAL DATA/BRAKE WEAR LIMIT 
  2. Push the brake pistons back into their original position using the piston reset tool Nr.144  .
  3. Fit new expanding spring on the brake calliper
    Fig 1: Expanding Spring
    G09826051Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Fit brake pads.

    Brake-piston damping plates/vibration balancers are not fitted. 

    1. 4.1. Before fitting the brake pads listed below  , grease the piston contact surface -arrows-  on the backing plate using Interflon HT.

      Part number for Interflon HT: 999.917.565.40 (150 ml tube)

      These brake pads can be recognized by the small sliding plate -1-  on the brake-pad backing plate

      Fig 2: Brake Pad Backing Plate With Small Sliding Plate
      G09826052Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2. Brake pads with a large sliding plate -1-  on the brake-pad backing plate (Part Nos. 997.351.938.05 and 997.351.938.06) must not be greased (status as at 01.04.2009). 

      Reason:  These brake pads (with a large sliding plate on the backing plate) have grease pockets between the brake-pad backing plate and the large sliding plate -1-  .

      As a result, it is no longer necessary to grease the contact surface on the brake pistons with Interflon HT. 

      Fig 3: Brake Pad Backing Plate With Large Sliding Plate
      G09826053Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 4.3. Fit brake pads into the brake calliper
      Fig 4: Installing Brake Pads
      G09826054Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Fit brake calliper on the wheel carrier. Use new fastening screws -2-  . Tightening torque: 85 Nm (63 ftlb.)

    Fit the holder -1-  for the brake hose/brake line on the wheel carrier. Tightening torque 10 Nm (7.5 ftlb.)

    After fitting the brake calliper, fit the brake pads on the brake discs. Actuate the brake pedal several times for this purpose. 

    Then insert the warning contact wire and warning contacts -arrows- 

    Fig 5: Identifying Front Brake Calliper
    G09826055Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Check the brake fluid level and correct it if necessary. The brake fluid level must be between the MIN and MAX markings
    Fig 6: Identifying Brake Fluid Reservoir
    G09826056Courtesy of PORSCHE CARS NORTH AMERICA, INC.