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Home >> Porsche >> 2015 >> Cayenne GTS >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear - 92A Cayenne >> WM 535555 Replacing Rear Side Section (Roof Removed) >> Installing Rear Side Section >> Installing Rear Side Section (Roof Removed)

Installing Rear Side Section (Roof Removed)

  1. Apply adhesive.
    Fig 1: Applying Adhesive To Rear Side Section
    G09939125Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Evenly apply adhesive to the marked areas.

      Working with body structural adhesive → 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

  2. Fit and secure rear side section.

    Observe gap dimensions. → 5X00IN DIAGRAM - BODY GAP DIMENSIONS

  3. Resistance spot-weld the rear side section.
    Fig 2: Identifying Resistance Spot-Weld Rear Side Section
    G09939126Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Resistance spot-weld the rear side section.
    Fig 3: Identifying Resistance Spot-Weld Rear Side Section
    G09939127Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Weld in rear side section.
    Fig 4: Identifying Weld In Rear Side Section
    G09939128Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 5.1. Resistance spot-weld rear side section.
    2. 5.2. Apply a welded seam to the rear side section using inert gas.
  6. Weld in rear side section.
    Fig 5: Identifying Weld In Rear Side Section
    G09939129Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 6.1. Resistance spot-weld rear side section.
    2. 6.2. Apply a welded seam to the rear side section using inert gas.
    3. 6.3. Plug-weld rear side section in the area -A-  using inert gas.
  7. Apply a full butt weld one in front of the other to the rear side section using inert gas.
    Fig 6: Identifying Welded Seam To Rear Side Section
    G09939130Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Weld in rear transverse roof strut.
    Fig 7: Identifying Weld In Rear Transverse Roof Strut
    G09939131Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 8.1. Remove support.
    2. 8.2. Spot-weld rear transverse roof strut using inert gas.