| Aluminum screw, M6 |
AL9 |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| aluminum screw, M6 |
AL9 |
Final tightening |
90° |
|
|
| Aluminum screw, M8 |
AL9 |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| aluminum screw, M8 |
AL9 |
Final tightening |
90° |
|
|
| Aluminum screw, M10 |
AL9 |
Initial tightening |
20 Nm (15 ftlb.) |
|
|
| aluminum screw, M10 |
AL9 |
Final tightening |
90° |
|
|
| Screw plug for upper part of crankcase |
M22 |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Screw plug for upper part of crankcase |
M22 |
Torque angle |
60° |
|
|
| Splash valves to upper part of crankcase |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Sealing flange to crankcase and oil guide housing |
M6 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase |
M8 |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase |
M8 |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase (cross bolt connection) |
M8 x 70; always use new aluminum screws |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase (cross bolt connection) |
M8 x 70; always use new aluminum screws |
Final tightening |
90° |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M10 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. |
Initial tightening |
22 Nm (16 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M10 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. |
Torque angle |
60° |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M11 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. |
Initial tightening |
30 Nm (22 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M11 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. |
Torque angle |
90° |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M11 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. |
Initial tightening |
30 Nm (22 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M11 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. |
Torque angle |
90° |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M10 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. |
Initial tightening |
22 Nm (16 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M10 (10 ea.); tighten screws within 5 minutes; observe tightening sequence. |
Torque angle |
60° |
|
|
| Lower part of crankcase to upper part of crankcase (cross bolt connection) |
M8 x 70; always use new aluminum screws |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase (cross bolt connection) |
M8 x 70; always use new aluminum screws |
Final tightening |
90° |
|
|
| Lower part of crankcase to upper part of crankcase |
M8 x 35 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase |
M8 x 50 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Bracket for auxiliary units/engine mounting to lower part of crankcase |
M10 x 45, countersunk screw |
Tightening torque |
65 Nm (48 ftlb.) |
|
|
| Hydraulic mount to engine carrier |
Nut, M12 |
Tightening torque |
120 Nm (89 ftlb.) |
|
|
| Bracket for auxiliary units/engine mounting to lower part of crankcase |
M10 x 45, countersunk screw |
Tightening torque |
65 Nm (48 ftlb.) |
|
|
| Hydraulic mount to engine carrier |
Nut, M12 |
Tightening torque |
120 Nm (89 ftlb.) |
|
|
| Right engine carrier to crankcase |
M10 x 45, countersunk screw |
Tightening torque |
65 Nm (48 ftlb.) |
|
|
| Hydraulic mount to bracket for auxiliary units |
M12 nut |
Tightening torque |
120 Nm (89 ftlb.) |
|
|
| Oil mist separator to valve cover |
Screw elements, M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Air-conditioning compressor to bracket for auxiliary units |
M10 x 100 x 90 (1 ea.) |
Tightening torque |
46 Nm (34 ftlb.) |
|
|
| Air-conditioning compressor to bracket for auxiliary units |
M8 x 100 x 41 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Tandem pump to bracket for auxiliary units |
M8 x 20 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Power-steering pump to bracket for auxiliary units |
M8 x 20 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Power-steering pump to adapter bracket |
M8 x 35 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Tandem pump/adapter bracket to bracket for auxiliary units |
M8 x 35 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Support bracket to generator |
M8; always use new aluminum screws |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Support bracket to generator |
M8; always use new aluminum screws |
Final tightening |
90° |
|
|
| Pulley to coolant pump |
M8 x 16 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 1 Counter screw torque at damper |
Tightening torque |
20 Nm (15 ftlb.) |
|
|
| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 2 Counter screw torque at damper |
Tightening torque |
50 Nm (37 ftlb.) |
|
|
| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 3 Counter screw torque at damper |
Tightening torque |
100 Nm (74 ftlb.) |
|
|
| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 4 Counter screw torque at damper |
Torque angle |
180° |
|
|
| Pulley to power-steering/tandem pump |
M8 x 16 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Deflection roller with timing-case cover to upper part of crankcase |
M10 x 90 (1 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Tensioner to lever |
M8 x 33 (1 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Tensioning roller to tensioning lever |
M10 x 28 (1 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Complete lever to timing-case cover and cylinder head |
M8 x 96 |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Belt tensioner and timing-case cover to bracket |
M8 x 96 |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Deflection roller with timing-case cover to cylinder head |
M10 x 90 (1 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Sealing flange to upper part of crankcase |
M6 x 55 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Sealing flange to upper part of crankcase |
M6 x 55 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Sealing flange to timing-case cover |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Sealing flange to timing-case cover |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Chain tensioner to timing-case cover |
M22 x 1.5 (1 ea.) |
Tightening torque |
60 Nm (44 ftlb.) |
|
|
| Spark plugs in cylinder head |
M14 x 1.25; refit used spark plugs |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Spark plugs in cylinder head |
M14 x 1.25; initial tightening of new spark plugs |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Additional screws securing cylinder head (cylinders 1 - 3) to crankcase |
M8 x 40 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Screw plug for variable valve-lift control oil duct on cylinder head |
M14 x 1 (2 ea.) |
Tightening torque |
2 Nm (1.5 ftlb.) |
|
|
| Oil duct screw plug in cylinder head |
M8 x 1 (4 ea.) |
Tightening torque |
5 Nm (3.5 ftlb.) |
|
|
| Spark plugs in cylinder head |
M14 x 1.25, refit used spark plugs |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Spark plugs in cylinder head |
M14 x 1.25; initial tightening of new spark plugs |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Screw plug for variable valve-lift control oil duct on cylinder head |
M14 x 1 (2 ea.) |
Tightening torque |
2 Nm (1.5 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
M11 x 1.5 x 140 (20 ea.) Step 1; 1st turn |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
Step 1; 2nd turn |
Tightening torque |
50 Nm (37 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
Step 2; loosen (approx. 2 turns) |
Torque angle |
720° |
|
|
| Cylinder head to upper part of crankcase |
Step 3; 1st turn |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
Step 3; 2nd turn |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
Step 3; 3rd turn |
Torque angle |
110° |
|
|
| Hydraulic valve for variable valve lift control to cylinder head |
M5 x 12 |
Tightening torque |
6 Nm (4.5 ftlb.) |
|
|
| Camshaft bearing cover to cylinder head |
M6 x 35 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Mounting saddle for cylinders 1 - 3 and bearing cover on intake and outlet camshaft to cylinder head |
M6 x 70 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Hydraulic valve for variable valve lift control to cylinder head |
M5 x 12 |
Tightening torque |
6 Nm (4.5 ftlb.) |
|
|
| Mounting saddle for cylinders 4 - 6 and bearing cover on intake and outlet camshaft to cylinder head |
M6 x 70 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Camshaft bearing cover to cylinder head |
M6 x 35 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Timing-chain tensioning rail to lower part of crankcase |
M10 |
Tightening torque |
35 Nm (26 ftlb.) |
|
|
| Guide rail to lower part of crankcase and cylinder head |
M8 (2 ea.) |
Tightening torque |
20 Nm (15 ftlb.) |
|
|
| Chain tensioner to timing-case cover |
M22 x 1.5 (1 ea.) |
Tightening torque |
60 Nm (44 ftlb.) |
|
|
| Sealing flange to upper part of crankcase |
M6 x 55 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Sealing flange to upper part of crankcase |
M6 x 55 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Sealing flange to timing-case cover |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Sealing flange to timing-case cover |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Chain tensioner to timing-case cover |
M22 x 1.5 (1 ea.) |
Tightening torque |
60 Nm (44 ftlb.) |
|
|
| Hall sender (phase sensor) to valve cover 1-3/4-6 |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Hall sender (phase sensor) to valve cover 1-3/4-6 |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Hall sender (phase sensor) to valve cover 1-4/5-8 |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Hall sender (phase sensor) to valve cover 1-4/5-8 |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Valve cover to cylinder head |
M6 x 30; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Valve cover to cylinder head |
M6 x 30; always use new aluminum screws |
Final tightening |
90° |
|
|
| Transport eyebolt and valve cover to cylinder head |
M8 x 35 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Valve cover to cylinder head |
M8 x 35 on torque support (3 ea.); always use new aluminum screws |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Valve cover to cylinder head |
M8 x 35 on torque support (3 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Bar ignition module to valve cover |
M6 x 20 (4 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Bar ignition module to valve cover |
M6 x 20 (4 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Transport eyebolt and valve cover to cylinder head |
M8 x 35 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Valve cover to cylinder head |
M6 x 30; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Valve cover to cylinder head |
M6 x 30; always use new aluminum screws |
Final tightening |
90° |
|
|
| Bar ignition module to valve cover |
M6 x 20 (4 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Bar ignition module to valve cover |
M6 x 20 (4 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Guide and tensioning rail module to oil pump and crankcase |
M6 x 35 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Guide and tensioning rail module to oil pump and crankcase |
M6 x 20 (2 ea.) |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Oil pump to lower part of crankcase |
M8; Step 1 |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Oil pump to lower part of crankcase |
M8; Step 2 |
Torque angle |
80° |
|
|
| Oil pump to lower part of crankcase |
M8; Step 1 |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Oil pump to lower part of crankcase |
M8; Step 2 |
Torque angle |
110° |
|
|
| Oil pump to lower part of crankcase |
M8; Step 1 |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Oil pump to lower part of crankcase |
M8; Step 2 |
Torque angle |
120° |
|
|
| Sprocket with balance weight to balance shaft |
M8; Step 1; replace screw following removal |
Initial tightening |
20 Nm (15 ftlb.) |
|
|
| Sprocket with balance weight to balance shaft |
M8; Step 2; replace screw following removal |
Torque angle |
30° |
|
|
| Oil pump drive sprocket to oil pump |
M8; Step 1; replace screw following removal |
Initial tightening |
20 Nm (15 ftlb.) |
|
|
| Oil pump drive sprocket to oil pump |
M8; Step 2; replace screw following removal |
Torque angle |
90° |
|
|
| Solenoid valve to oil pump |
M36 |
Tightening torque |
40 Nm (30 ftlb.) |
|
|
| Oil pipes to oil pump and oil guide housing |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Oil pipes to oil pump and oil guide housing |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Oil pump sprocket cover to engine |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Test connection to oil pressure sensor adapter |
M10 x 1 (1 ea.) |
Tightening torque |
15 Nm (11 ftlb.) |
|
|
| Oil pressure sensor with adapter to lower part of crankcase |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil/water heat exchanger to oil guide housing |
M6 x 20 (6 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil-filter cover to oil guide housing |
Special wrench a/f 94/36 (1 ea.) |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Oil/water heat exchanger to oil guide housing |
M6 x 20 (6 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil-filter cover to oil guide housing |
Special wrench a/f 94/36 (1 ea.) |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Oil guide (oil plate) to lower part of crankcase |
M6 x 20 (6 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil guide (oil plate) to lower part of crankcase |
M6 x 20 (6 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil drain plug to oil pan |
Aluminum screw; can be reused |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Oil pan to oil guide housing |
M6 x 20 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Screw plug for collection pipe |
M14 |
Tightening torque |
15 Nm (11 ftlb.) |
|
|
| Heating coolant pipe to collection pipe |
M6 x 16 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Screw plug for collection pipe |
M16 |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Coolant collection pipe to upper part of crankcase |
M6 x 25 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Connection piece to generator |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Coolant return line to thermostat housing |
M6 x 20 (1 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Holder for coolant hose to timing-case cover |
M6; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Holder for coolant hose to timing-case cover |
M6; always use new aluminum screws |
Final tightening |
90° |
|
|
| Connection piece to generator |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Coolant line to collection pipe |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Vent line to cylinder head |
M6 x 16 (2 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Decoupling element on intake system |
M6, align module; observe correct tightening sequence |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Heat socket to intake system |
5 x 16 |
Tightening torque |
2 Nm (1.5 ftlb.) |
|
|
| Electronic accelerator to intake system |
6 x 45 |
Tightening torque |
7 Nm (5 ftlb.) |
|
|
| Pressure sensor to intake system |
6 x 20 |
Tightening torque |
7 Nm (5 ftlb.) |
|
|
| Actuator cover to variable intake manifold (adjusting unit to intake manifold) |
M5 |
Tightening torque |
4 Nm (3 ftlb.) |
|
|
| Stopper on fuel gallery (high-pressure rail) |
M12 x 1.5 (1 ea.) (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| High-pressure sensor to fuel gallery (high-pressure rail) |
M10 x 1 |
Tightening torque |
20 Nm (15 ftlb.) |
|
|
| Spacer sleeve with holder for injector (high-pressure fuel injector) to cylinder head |
M8 x 30 (4 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Fuel gallery (high-pressure rail) to crankcase |
M6 x 16 (3 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Fuel gallery (high-pressure rail) and thermostat housing to crankcase |
M6 x 25 (1 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Fuel line (high-pressure line) to injector (high-pressure fuel injector) |
M12 x 1.5 (8 ea.) (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| High-pressure line between high-pressure pump and fuel gallery (high-pressure rail) |
M12 x 1.5 (2 ea.); (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Low-pressure line to engine |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Low-pressure line to high-pressure pump |
M14 x 1.5 (1 ea.); (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Fuel line holder to cylinder head |
M8 x 24 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| High-pressure pump to cylinder head |
Screw socket, M6 x 25 (2 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Protective plate to screw socket |
M6 x 20 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Vacuum pump to cylinder head |
M6 x 25 (3 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Exhaust manifold to cylinder head, naturally aspirated engine |
M8 (24 ea.); observe tightening sequence |
Tightening torque |
27 Nm (20 ftlb.) (check nuts by clicking once) |
|
|
| Heat shield to exhaust manifold |
M6 screw |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Exhaust manifold to cylinder head, naturally aspirated engine |
M8 (24 ea.); observe tightening sequence |
Tightening torque |
27 Nm (20 ftlb.) (check nuts by clicking once) |
|
|
| Heat shield to exhaust manifold |
M6 screw |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Screw plug for upper part of crankcase |
M22 |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Screw plug for upper part of crankcase |
M22 |
Torque angle |
60° |
|
|
| Splash valves to upper part of crankcase |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M11 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. |
Initial tightening |
30 Nm (22 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M11 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. |
Torque angle |
90° |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M10 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. |
Initial tightening |
22 Nm (16 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M10 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. |
Torque angle |
60° |
|
|
| Lower part of crankcase to upper part of crankcase (cross bolt connection) |
M8 x 70; always use new aluminum screws |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase (cross bolt connection) |
M8 x 70; always use new aluminum screws |
Final tightening |
90° |
|
|
| Lower part of crankcase to upper part of crankcase |
M8 x 35 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase |
M8 x 50 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Sealing flange to crankcase and oil guide housing |
M6 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase |
M8 |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase |
M8 |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase (cross bolt connection) |
M8 x 70; always use new aluminum screws |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Lower part of crankcase to upper part of crankcase (cross bolt connection) |
M8 x 70; always use new aluminum screws |
Final tightening |
90° |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M10 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. |
Initial tightening |
22 Nm (16 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M10 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. |
Torque angle |
60° |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M11 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. |
Initial tightening |
30 Nm (22 ftlb.) |
|
|
| Thrust-bearing screws securing lower part of crankcase to upper part of crankcase |
M11 (10 ea.) tighten screws within 5 minutes; observe tightening sequence. |
Torque angle |
90° |
|
|
| Bracket for auxiliary units/engine mounting to lower part of crankcase |
M10 x 45, countersunk screw |
Tightening torque |
65 Nm (48 ftlb.) |
|
|
| Hydraulic mount to engine carrier |
Nut, M12 |
Tightening torque |
120 Nm (89 ftlb.) |
|
|
| Bracket for auxiliary units/engine mounting to lower part of crankcase |
M10 x 45, countersunk screw |
Tightening torque |
65 Nm (48 ftlb.) |
|
|
| Hydraulic mount to engine carrier |
Nut, M12 |
Tightening torque |
120 Nm (89 ftlb.) |
|
|
| Bracket for auxiliary units/engine mounting to lower part of crankcase |
M10 x 45, countersunk screw |
Tightening torque |
65 Nm (48 ftlb.) |
|
|
| Hydraulic mount to engine carrier |
Nut, M12 |
Tightening torque |
120 Nm (89 ftlb.) |
|
|
| Heat shield to cross shaft engine carrier |
M6 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Right engine carrier to crankcase |
M10 x 45 countersunk screw |
Tightening torque |
65 Nm (48 ftlb.) |
|
|
| Hydraulic mount to bracket for auxiliary units |
M12 nut |
Tightening torque |
120 Nm (84 ftlb.) |
|
|
| Oil mist separator to valve cover |
Screw elements, M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Ventilation pipe to lower part of crankcase |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Ventilation pipe to cylinder head |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Design cover to bar ignition module |
|
Tightening torque |
4.4 Nm (3.5 ftlb.) |
|
|
| Deflection roller with timing-case cover to upper part of crankcase |
M10 x 90 (1 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Tensioner to lever |
M8 x 33 (1 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Tensioning roller to tensioning lever |
M10 x 28 (1 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Complete lever to timing-case cover and cylinder head |
M8 x 96 |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Belt tensioner and timing-case cover to bracket |
M8 x 96 |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Deflection roller with timing-case cover to cylinder head |
M10 x 90 (1 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Connecting rod cap to connecting rod |
M9 x 56 (16 ea.) Step 1 Tightening sequence as synchronous as possible; use new bolts |
Tightening torque |
8 Nm (6 ftlb.) |
|
|
| Connecting rod cap to connecting rod |
M9 x 56 (16 ea.) Step 2 Tightening sequence as synchronous as possible; use new bolts |
Tightening torque |
20 Nm (15 ftlb.) |
|
|
| Connecting rod cap to connecting rod |
M9 x 56 (16 ea.) Step 3 Tightening sequence as synchronous as possible; use new bolts |
Tightening torque |
40 Nm (30 ftlb.) |
|
|
| Connecting rod cap to connecting rod |
M9 x 56 (16 ea.) Step 4 Tightening sequence as synchronous as possible; use new bolts |
Torque angle |
90° |
|
|
| Pulley to coolant pump |
M8 x 16 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 1 Counter screw torque at damper |
Tightening torque |
20 Nm (15 ftlb.) |
|
|
| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 2 Counter screw torque at damper |
Tightening torque |
50 Nm (37 ftlb.) |
|
|
| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 3 Counter screw torque at damper |
Tightening torque |
100 Nm (74 ftlb.) |
|
|
| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 4 Counter screw torque at damper |
Torque angle |
180° |
|
|
| Pulley to power-steering/tandem pump |
M8 x 16 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Additional screws securing cylinder head (cylinders 1 - 4) to crankcase |
M8 x 40 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Screw plug for variable valve-lift control oil duct on cylinder head |
M14 x 1 (2 ea.) |
Tightening torque |
2 Nm (1.5 ftlb.) |
|
|
| Spark plugs in cylinder head |
M14 x 1.25 Refit used spark plugs |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Spark plugs in cylinder head |
M14 x 1.25 Initial tightening of new spark plugs |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Oil duct screw plug in cylinder head |
M8 x 1 (4 ea.) |
Tightening torque |
5 Nm (3.5 ftlb.) |
|
|
| Spark plugs in cylinder head |
M14 x 1.25 Refit used spark plugs |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Spark plugs in cylinder head |
M14 x 1.25 Initial tightening of new spark plugs |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Screw plug for variable valve-lift control oil duct on cylinder head |
M14 x 1 (2 ea.) |
Tightening torque |
2 Nm (1.5 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
M11 x 1.5 x 140 (20 ea.) Step 1; 1st turn |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
Step 1; 2nd turn |
Tightening torque |
50 Nm (37 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
Step 2; loosen (approx. 2 turns) |
Torque angle |
720° |
|
|
| Cylinder head to upper part of crankcase |
Step 3; 1st turn |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
Step 3; 2nd turn |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Cylinder head to upper part of crankcase |
Step 3; 3rd turn |
Torque angle |
110° |
|
|
| Screw plug |
M8 |
Tightening torque |
5 Nm (3.5 ftlb.) |
|
|
| Oil duct screw plug on cylinder head |
M14 |
Tightening torque |
15 Nm (11 ftlb.) |
|
|
| Screw plug for secondary air duct |
M12 |
Tightening torque |
15 Nm (11 ftlb.) |
|
|
| Screw plug for cylinder head |
M10 |
Tightening torque |
8 Nm (6 ftlb.) |
|
|
| Screw plug for cylinder head |
M10 |
Tightening torque |
8 Nm (6 ftlb.) |
|
|
| Screw plug for secondary air duct |
M12 |
Tightening torque |
15 Nm (11 ftlb.) |
|
|
| Oil duct screw plug on cylinder head |
M14 |
Tightening torque |
15 Nm (11 ftlb.) |
|
|
| Hall sender (phase sensor) to valve cover 1-4/5-8 |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Hall sender (phase sensor) to valve cover 1-4/5-8 |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Hall sender (phase sensor) to valve cover 1-4/5-8 |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Hall sender (phase sensor) to valve cover 1-4/5-8 |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Bar ignition module to valve cover |
M6 x 20 (4 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Bar ignition module to valve cover |
M6 x 20 (4 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Valve cover to cylinder head |
M6 x 30; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Valve cover to cylinder head |
M6 x 30; always use new aluminum screws |
Final tightening |
90° |
|
|
| Transport eyebolt and valve cover to cylinder head |
M8 x 35 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Valve cover to cylinder head |
M8 x 35 on torque support (3 ea.); always use new aluminum screws |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Valve cover to cylinder head |
M8 x 35 on torque support (3 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Transport eyebolt and valve cover to cylinder head |
M8 x 35 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Valve cover to cylinder head |
M6 x 30; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Valve cover to cylinder head |
M6 x 30; always use new aluminum screws |
Final tightening |
90° |
|
|
| Bar ignition module to valve cover |
M6 x 20 (4 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Bar ignition module to valve cover |
M6 x 20 (4 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Hydraulic valve for variable valve-lift control to cylinder head |
M5 x 12 |
Tightening torque |
6 Nm (4.5 ftlb.) |
|
|
| Camshaft housing to cylinder head |
M6 x 35 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Mounting saddle for cylinders 1-4 and intake and outlet camshaft housing to cylinder head |
M6 x 70 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Hydraulic valve for variable valve-lift control to cylinder head |
M5 x 12 |
Tightening torque |
6 Nm (4.5 ftlb.) |
|
|
| Mounting saddle for cylinders 5-8 and intake and outlet camshaft housing to cylinder head |
M6 x 70 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Camshaft housing to cylinder head |
M6 x 35 |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Camshaft controller to intake camshaft |
M12; new screw must be used, Step 1 (counter screw torque at hexagon) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Camshaft controller to intake camshaft |
Step 2 (counter screw torque at hexagon) |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Camshaft controller to intake camshaft |
Step 3 (counter screw torque at hexagon) |
Torque angle |
100° |
|
|
| Camshaft controller to intake camshaft |
Loosening step 1 |
Torque angle |
90° |
|
|
| Camshaft controller to intake camshaft |
Loosening step 2 |
Torque angle |
360° |
|
|
| Camshaft controller to intake camshaft |
Step 1 (counter screw torque at hexagon) |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Camshaft controller to intake camshaft |
Step 2 (counter screw torque at hexagon) |
Torque angle |
135° |
|
|
| Hydraulic valve for camshaft control to camshaft mounting saddle |
M5 x 12 (4 ea.) |
Tightening torque |
6 Nm (4.5 ftlb.) |
|
|
| Camshaft sprocket to outlet camshaft |
M12; screw must be replaced; Step 1 (counter screw torque at sprocket) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Camshaft sprocket to outlet camshaft |
Step 2 (counter screw torque at sprocket) |
Tightening torque |
50 Nm (37 ftlb.) |
|
|
| Camshaft sprocket to outlet camshaft |
Step 3 (counter screw torque at sprocket) |
Torque angle |
90° |
|
|
| Deflector rail to crankcase and cylinder head |
M8 x 35 (4 ea.) |
Tightening torque |
32 Nm (24 ftlb.) |
|
|
| Timing-chain tensioning rail to lower part of crankcase |
M10 |
Tightening torque |
35 Nm (26 ftlb.) |
|
|
| Guide rail to lower part of crankcase and cylinder head |
M8 (2 ea.) |
Tightening torque |
20 Nm (15 ftlb.) |
|
|
| Chain tensioner to timing-case cover |
M22 x 1.5 (1 ea.) |
Tightening torque |
60 Nm (44 ftlb.) |
|
|
| Timing-case cover to crankcase and cylinder head |
M6 x 30; always use new aluminum screws; 23 ea. |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Timing-case cover to crankcase and cylinder head |
M6 x 30; always use new aluminum screws; 23 ea. |
Final tightening |
90° |
|
|
| Inner timing-case cover to upper part of crankcase and cylinder head |
M6 x 55; always use new aluminum screws; 4 ea. |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Inner timing-case cover to upper part of crankcase and cylinder head |
M6 x 55; always use new aluminum screws; 4 ea. |
Final tightening |
90° |
|
|
| Outer timing-case cover to cylinder head |
M6 x 55; always use new aluminum screws; 1 ea. |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Outer timing-case cover to cylinder head |
M6 x 55; always use new aluminum screws; 1 ea. |
Final tightening |
90° |
|
|
| Timing-case cover (location of chain tensioner) to upper part of crankcase and cylinder head |
M8 x 55; always use new aluminum screws; 2 ea. |
Initial tightening |
10 Nm (7.5 ftlb.) |
|
|
| Timing-case cover (location of chain tensioner) to upper part of crankcase and cylinder head |
M8 x 55; always use new aluminum screws; 2 ea. |
Final tightening |
90° |
|
|
| Sealing flange to timing-case cover |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Sealing flange to timing-case cover |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Sealing flange to upper part of crankcase |
M6 x 55 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Sealing flange to upper part of crankcase |
M6 x 55 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
|
|
| Chain tensioner to timing-case cover |
M22 x 1.5 (1 ea.) |
Tightening torque |
60 Nm (44 ftlb.) |
|
|
| Oil-filter cover to oil guide housing |
Special wrench a/f 94/36 (1 ea.) |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Oil/water heat exchanger to oil guide housing |
M6 x 20 (6 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil-filter cover to oil guide housing |
Special wrench a/f 94/36 (1 ea.) |
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Oil/water heat exchanger to oil guide housing |
M6 x 20 (6 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Sealing flange to oil guide housing |
M6 x 20 (2 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil guide housing to lower part of crankcase |
M6 x 30; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Oil guide housing to lower part of crankcase |
M6 x 30; always use new aluminum screws |
Final tightening |
90° |
|
|
| Oil level sensor to oil guide housing |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Timing-case cover to oil guide housing |
M6 x 30; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Timing-case cover to oil guide housing |
M6 x 30; always use new aluminum screws |
Final tightening |
90° |
|
|
| Oil pressure sensor with adapter to lower part of crankcase |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Test connection to oil pressure sensor adapter |
M10 x 1 (1 ea.) |
Tightening torque |
15 Nm (11 ftlb.) |
|
|
| Oil pipes to oil pump and oil guide housing |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Oil pipes to oil pump and oil guide housing |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Oil pipes to oil pump and oil guide housing |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Oil pipes to oil pump and oil guide housing |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Oil drain plug to oil pan |
Aluminum screw; can be reused |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Oil pan to oil guide housing |
M6 x 20 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil guide (oil plate) to lower part of crankcase |
M6 x 20 (6 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil guide (oil plate) to lower part of crankcase |
M6 x 20 (6 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil pump drive sprocket to oil pump |
M8; Step 1; replace screw following removal |
Initial tightening |
20 Nm (15 ftlb.) |
|
|
| Oil pump drive sprocket to oil pump |
M8; Step 2; replace screw following removal |
Torque angle |
90° |
|
|
| Solenoid valve to oil pump |
M36 |
Tightening torque |
40 Nm (30 ftlb.) |
|
|
| 2-stage oil pump to lower part of crankcase |
M6 x 45 (3 ea.) |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Sprocket cover to oil pump |
M6 x 16 (3 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil pump drive sprocket to oil pump |
M8; Step 1; replace screw following removal |
Initial tightening |
20 Nm (15 ftlb.) |
|
|
| Oil pump drive sprocket to oil pump |
M8; Step 2; replace screw following removal |
Torque angle |
90° |
|
|
| Solenoid valve to oil pump |
M36 |
Tightening torque |
40 Nm (30 ftlb.) |
|
|
| 2-stage oil pump to lower part of crankcase |
M6 x 45 (3 ea.) |
Tightening torque |
13 Nm (9.5 ftlb.) |
|
|
| Sprocket cover to oil pump |
M6 x 16 (3 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Oil suction pipe to oil pump |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Coolant pump to upper part of crankcase |
M6 x 25 (5 ea.) Observe tightening sequence |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Heating coolant pipe to collection pipe |
M6 x 16 (2 ea.) |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Screw plug for collection pipe |
M14 x 1.5 (3 ea.) (2 ea.) |
Tightening torque |
30 Nm (22 ftlb.) |
|
|
| Coolant collection pipe to upper part of crankcase |
M6 x 25 (8 ea.) |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Thermostat housing to upper part of crankcase |
M6 x 25 (3 ea.) Observe tightening sequence |
Tightening torque |
12 Nm (9 ftlb.) |
|
|
| Connection piece to generator |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Coolant return line to thermostat housing |
M6 x 20 (1 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Holder for coolant hose to timing-case cover |
M6; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Holder for coolant hose to timing-case cover |
M6; always use new aluminum screws |
Final tightening |
90° |
|
|
| Connection piece to generator |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Coolant return line to thermostat housing |
M6 x 20 (1 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Holder for coolant hose to timing-case cover |
M6; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Holder for coolant hose to timing-case cover |
M6; always use new aluminum screws |
Final tightening |
90° |
|
|
| Coolant line to collection pipe |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Connection piece to generator |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Coolant line to collection pipe |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Connection piece to generator |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Vent line to cylinder head |
M6 x 16 (2 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Screw-type clamps for pressure and intake pipes |
|
Tightening torque |
5.5 Nm (4 ftlb.) |
|
|
| Coolant return line to turbocharger |
M12 banjo bolt |
Tightening torque |
30 Nm (22 ftlb.) |
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| Coolant supply line to turbocharger |
M12 banjo bolt |
Tightening torque |
30 Nm (22 ftlb.) |
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| Coolant return line to turbocharger |
M12 banjo bolt |
Tightening torque |
30 Nm (22 ftlb.) |
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| Coolant supply line to turbocharger |
M12 banjo bolt |
Tightening torque |
30 Nm (22 ftlb.) |
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| Coolant supply line holder to oil guide housing |
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Tightening torque |
10 Nm (7.5 ftlb.) |
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| Vent line to turbocharger oil extraction line |
M16 |
Tightening torque |
35 Nm (26 ftlb.) |
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| Vent line retaining clip to collection pipe |
M6 |
Tightening torque |
6.5 Nm (5 ftlb.) |
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| Turbocharger oil feed line to connection piece |
M16 |
Tightening torque |
40 Nm (30 ftlb.) |
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| Turbocharger oil feed line to cylinder head |
M14 |
Tightening torque |
35 Nm (26 ftlb.) |
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| Check valve connection piece to turbocharger |
M12 |
Tightening torque |
45 Nm (33 ftlb.) |
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| Turbocharger oil extraction line to oil guide housing |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Turbocharger oil feed line holder |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Oil extraction line to turbocharger |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Turbocharger oil feed line to connection piece |
M16 |
Tightening torque |
40 Nm (30 ftlb.) |
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| Turbocharger oil feed line to cylinder head |
M14 |
Tightening torque |
35 Nm (26 ftlb.) |
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| Vent line to turbocharger oil extraction line |
M16 |
Tightening torque |
35 Nm (26 ftlb.) |
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| Turbocharger oil extraction line to oil guide housing |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Retaining clip |
M6 |
Tightening torque |
6.5 Nm (5 ftlb.) |
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| Oil extraction line to turbocharger |
M6 x 16 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Turbocharger exhaust manifold to cylinder head |
M8; replace |
Tightening torque |
27 Nm (20 ftlb.) |
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| Turbocharger exhaust manifold to cylinder head |
M8; replace |
Tightening torque |
27 Nm (20 ftlb.) |
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| Holder for change-over valve rubber element to crankcase |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Stopper to fuel gallery (high-pressure rail) |
M12 x 1.5 (1 ea.) (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
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| High-pressure sensor to fuel gallery (high-pressure rail) |
M10 x 1 |
Tightening torque |
20 Nm (15 ftlb.) |
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| Spacer sleeve with holder for injector (high-pressure fuel injector) to cylinder head |
M8 x 30 (4 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Fuel gallery (high-pressure rail) to crankcase |
M6 x 16 (3 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fuel gallery (high-pressure rail) and thermostat housing to crankcase |
M6 x 25 (1 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fuel line (high-pressure line) to injector (high-pressure fuel injector) |
M12 x 1.5 (8 ea.) (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
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| High-pressure line between high-pressure pump and fuel gallery (high-pressure rail) |
M12 x 1.5 (2 ea.); (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
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| Low-pressure line to engine |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Low-pressure line to high-pressure pump |
M14 x 1.5 (1 ea.) (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
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| Fuel line holder to cylinder head |
M8 x 24 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| High-pressure pump to cylinder head |
Screw socket, M6 x 25 (2 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Protective plate to screw socket |
M6 x 20 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| High-pressure line between high-pressure pump and fuel gallery (high-pressure rail) |
M12 x 1.5 (2 ea.) (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
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| Low-pressure line to engine |
M6 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Low-pressure line to high-pressure pump |
M14 x 1.5 (1 ea.) (3 turns: tighten, loosen, tighten) |
Tightening torque |
25 Nm (19 ftlb.) |
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| Fuel line holder to cylinder head |
M8 x 24 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| High-pressure pump to cylinder head |
Screw socket, M6 x 25 (2 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Protective plate to screw socket |
M6 x 20 |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Decoupling element on intake module |
M7, align module; observe correct tightening sequence |
Tightening torque |
15 Nm (11 ftlb.) |
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| Heat socket to intake system |
5 x 16 |
Tightening torque |
4 Nm (3 ftlb.) |
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| Pressure sensor to intake system |
5 x 16 |
Tightening torque |
4 Nm (3 ftlb.) |
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| Electronic accelerator to intake system |
6 x 50 |
Tightening torque |
7 Nm (5 ftlb.) |
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| Actuator cover to variable intake manifold (adjusting unit to intake manifold) |
M5 |
Tightening torque |
4 Nm (3 ftlb.) |
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| Decoupling element on intake module |
M7, align module; observe correct tightening sequence |
Tightening torque |
15 Nm (11 ftlb.) |
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| Heat socket to intake system |
5 x 16 |
Tightening torque |
4 Nm (3 ftlb.) |
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| Pressure sensor to intake system |
5 x 16 |
Tightening torque |
4 Nm (3 ftlb.) |
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| Electronic accelerator to intake system |
6 x 50 |
Tightening torque |
7 Nm (5 ftlb.) |
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| Exhaust manifold to cylinder head, naturally aspirated engine |
M8 (24 ea.); observe correct tightening sequence |
Tightening torque |
27 Nm (20 ftlb.) (check nuts by clicking once) |
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| Heat shield to exhaust manifold |
M6 screw |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Exhaust manifold to cylinder head, naturally aspirated engine |
M8 (24 ea.); observe correct tightening sequence |
Tightening torque |
27 Nm (20 ftlb.) (check nuts by clicking once) |
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| Heat shield to exhaust manifold |
M6 screw |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Secondary air pump to console |
M6; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
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| Secondary air pump to console |
M6; always use new aluminum screws |
Final tightening |
90° |
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| Console to valve cover |
M6; always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
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| Console to valve cover |
M6; always use new aluminum screws |
Final tightening |
90° |
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| Temperature sensor to cylinder head |
M14 |
Tightening torque |
30 Nm (22 ftlb.) |
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| Wire harness |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
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| Wire harness to valve cover and eyelet |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
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| Wire harness to valve cover and eyelet |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
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| Wire harness for ground point on cylinder head |
M6 |
Tightening torque |
12 Nm (9 ftlb.) |
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| Wire harness to timing-case cover |
M6 x 20 (2 ea.); always use new aluminum screws |
Initial tightening |
4 Nm (3 ftlb.) |
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| Wire harness to timing-case cover |
M6 x 20 (2 ea.); always use new aluminum screws |
Final tightening |
90° |
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| B+ line to starter |
M8 (1 ea.) |
Tightening torque |
18 Nm (13 ftlb.) |
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| Terminal 50 line to starter |
M6 (1 ea.) |
Tightening torque |
6.5 Nm (5 ftlb.) |
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| B+ line to generator |
M8 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Generator to lower part of crankcase and upper part of crankcase |
M8 x 95 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Generator to upper part of crankcase |
M8 x 35 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Starter to upper part of crankcase |
M10 x 45 (2 ea.) |
Tightening torque |
45 Nm (33 ftlb.) |
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| Knock sensor to upper part of crankcase |
M8 x 35 (4 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Vacuum pump to cylinder head |
M6 x 25 (3 ea.) |
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Tandem pump to bracket for auxiliary units |
M8 x 20 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Power-steering pump to bracket for auxiliary units |
M8 x 20 (1 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Power-steering pump to adapter bracket |
M8 x 35 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Tandem pump/adapter bracket to bracket for auxiliary units |
M8 x 35 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Support bracket to generator |
M8; always use new aluminum screws |
Initial tightening |
10 Nm (7.5 ftlb.) |
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| Support bracket to generator |
M8; always use new aluminum screws |
Final tightening |
90° |
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| Pulley to coolant pump |
M8 x 16 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 1 Counter screw torque at damper |
Tightening torque |
20 Nm (15 ftlb.) |
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| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 2 Counter screw torque at damper |
Tightening torque |
50 Nm (37 ftlb.) |
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| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 3 Counter screw torque at damper |
Tightening torque |
100 Nm (74 ftlb.) |
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| Vibration damper to crankshaft |
M18 x 1.5 x 72 (1 ea.) Step 4 Counter screw torque at damper |
Torque angle |
180° |
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| Pulley to power-steering/tandem pump |
M8 x 16 (3 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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| Air conditioning compressor to bracket for auxiliary units |
M10 x 100 x 90 (1 ea.) |
Tightening torque |
46 Nm (34 ftlb.) |
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| Air conditioning compressor to bracket for auxiliary units |
M8 x 100 x 41 (2 ea.) |
Tightening torque |
23 Nm (17 ftlb.) |
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