LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2014 >> Cayman Base, Standard Trans >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear - BOXSTER & CAYMAN (981) >> WM 535555 Replacing Side Panel (Except BOXSTER, BOXSTER S, BOXSTER GTS, BOXSTER SPYDER) >> Preparing Connection Areas Of Body For Installing Rear Side Panel

Preparing Connection Areas Of Body For Installing Rear Side Panel

  1. Straighten sealing surface and connection areas of the body.
  2. De-burr connection areas and prepare for welding.

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive  .
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed  .
    • Do not begin bonding work until all materials and tools necessary for later repair work are available  .
  3. Prepare marked areas for welding and bonding.
    Green Resistance spot-welding
    Yellow Resistance spot-welding + bonding
    Red Plug-welding/apply a full weld using inert gas without bonding
    G10023444Courtesy of PORSCHE CARS NORTH AMERICA, INC.