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Home >> Porsche >> 2014 >> Boxster S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 168 (69 Occupant Protection/Personal Protection -- CARRERA (997)) >> WM 695819 Removing And Installing Driver's Airbag Unit (Except Turbo S Coupe "Ed. 918 SPYDER", CARRERA 4 GTS, CARRERA 4 GTS CABRIO, Speedster) >> Installing Driver's Airbag Unit

Installing Driver's Airbag Unit

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.

Information 

If a new component (e.g. sensor, airbag control unit, airbag unit) of the airbag system has to be installed, the new component will be supplied with a barcode sticker (tear-off label).

Fig 1: Locating Tear-Off Label On Airbag Sensor
G09827419Courtesy of PORSCHE CARS NORTH AMERICA, INC.
WARNING: Incorrect handling of airbag units
  • Triggering of airbag unit.
  • System faults can occur.

→ Switch off ignition and remove ignition key or remote control (hand-held transmitter).

→ A power supply (e.g. battery charger) must not be connected to the external power supply/jump-lead starting terminals.

→ Disconnect the battery and insulate the ground strap so that all contact with a ground carrier is avoided.

→ Wait 1 minute after disconnecting the battery.

→ Only pull off connector on the triggering unit after the waiting time has elapsed.

→ Make sure that no foreign objects are located in front of the airbag unit during installation.

→ Replace damaged parts during removal.

→ Always position airbag units so that the blow-out opening is facing upwards, e.g. crest on driver's airbag.

→ Do not position anything on the airbag units.

→ If removed for an extended period, the airbag units must be stored in a safe place.

→ Airbag units must not come into contact with grease, oil, detergents, liquids, or similar substances.

→ Do not expose airbag units to temperatures above 90°.

→ Do not remove the short-circuit spring on the plug-in contacts.

→ Ignition and preparations may only be carried out by skilled staff, supervised by a second responsible person.

→ Before disposal, the airbag unit must be rendered harmless by electrical ignition performed in accordance with all precautionary measures, thereby preventing it from being used incorrectly.

WARNING: Incorrect handling of airbag units
  • Triggering of airbag unit.
  • System faults can occur.

→ Switch off ignition and remove ignition key or remote control (hand-held transmitter).

→ A power supply (e.g. battery charger) must not be connected to the external power supply/jump-lead starting terminals.

→ Disconnect the battery and insulate the ground strap so that all contact with a ground carrier is avoided.

→ Wait 1 minute after disconnecting the battery.

→ Only pull off connector on the triggering unit after the waiting time has elapsed.

→ Make sure that no foreign objects are located in front of the airbag unit during installation.

→ Replace damaged parts during removal.

→ Always position airbag units so that the blow-out opening is facing upwards, e.g. crest on driver's airbag.

→ Do not position anything on the airbag units.

→ If removed for an extended period, the airbag units must be stored in a safe place.

→ Airbag units must not come into contact with grease, oil, detergents, liquids, or similar substances.

→ Do not expose airbag units to temperatures above 90°.

→ Do not remove the short-circuit spring on the plug-in contacts.

→ Ignition and preparations may only be carried out by skilled staff, supervised by a second responsible person.

→ Before disposal, the airbag unit must be rendered harmless by electrical ignition performed in accordance with all precautionary measures, thereby preventing it from being used incorrectly.

WARNING: Incorrect handling of airbag units
  • Triggering of airbag unit.
  • System faults can occur.

→ Switch off ignition and remove ignition key or remote control (hand-held transmitter).

→ A power supply (e.g. battery charger) must not be connected to the external power supply/jump-lead starting terminals.

→ Disconnect the battery and insulate the ground strap so that all contact with a ground carrier is avoided.

→ Wait 1 minute after disconnecting the battery.

→ Only pull off connector on the triggering unit after the waiting time has elapsed.

→ Make sure that no foreign objects are located in front of the airbag unit during installation.

→ Replace damaged parts during removal.

→ Always position airbag units so that the blow-out opening is facing upwards, e.g. crest on driver's airbag.

→ Do not position anything on the airbag units.

→ If removed for an extended period, the airbag units must be stored in a safe place.

→ Airbag units must not come into contact with grease, oil, detergents, liquids, or similar substances.

→ Do not expose airbag units to temperatures above 90°.

→ Do not remove the short-circuit spring on the plug-in contacts.

→ Ignition and preparations may only be carried out by skilled staff, supervised by a second responsible person.

→ Before disposal, the airbag unit must be rendered harmless by electrical ignition performed in accordance with all precautionary measures, thereby preventing it from being used incorrectly.

Information 

Before installing the airbag unit, check to see whether the locking clip, the airbag unit mounting and/or the metal stop on the steering wheel are bent. Replace the damaged component if it is deformed. Only fit an airbag unit that has a perfectly functioning locking clip at the correct position. The locking clip must not jam or become hooked.

Information 

Before installing the airbag unit, check to see whether the locking clip, the airbag unit mounting and/or the metal stop on the steering wheel are bent. Replace the damaged component if it is deformed. Only fit an airbag unit that has a perfectly functioning locking clip at the correct position. The locking clip must not jam or become hooked.

Installing airbag line: 

  1. Push in the electric connector -3-  until it clicks into place.
    Fig 3: Installing Airbag Line
    G09827421Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Press in the electric connectors -1, 2-  until they click into place, then clip the retainer into the electric connectors -1, 2-  .

    Incorrect triggering of airbag module. → Removing and installing driver's airbag unit - General warnings 

  3. Insert electric connector for the airbag wire harness -2-  until it clicks into place.
    Fig 4: Inserting Connector For Airbag Wire Harness
    G09827422Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Engage the airbag unit in the steering wheel with both hands using intermittent pressure.
    Fig 5: Engaging Airbag Unit
    G09827423Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Each time the airbag unit is fitted, it is important to check that it is installed correctly by pulling  the airbag unit, tapping  the steering wheel rim and performing a visual inspection (position of airbag unit on steering wheel).
    Fig 6: Checking Airbag Installation
    G09827424Courtesy of PORSCHE CARS NORTH AMERICA, INC.