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Home >> Porsche >> 2013 >> Boxster Base, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 274 (42 Rear Wheel Suspension, Drive Shaft -- 911 CARRERA (991)) >> WM 427137 Disassembling And Assembling Rear Spring Strut (Except CARRERA "Edition", CARRERA Cabriolet "Edition", CARRERA 4 "Edition", CARRERA 4 Cabriolet "Edition", Gt3, Gt3 RS) >> Disassembling And Assembling Rear Spring Strut >> Assembling Rear Spring Strut

Assembling Rear Spring Strut

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  1. Clamp the spring strut at a suitable place in the vice (use protective jaws).

    Information 

    • When installing new components, always check that they are assigned correctly. 
    • Coil springs are only available in pairs. 
    • Vibration damper 991.333.053.04 may only be replaced by 991.333.053.08 in pairs (modified inner stop). As a result the circlip position also has to be changed (see table). 
  2. When replacing the vibration damper, fit a new circlip -11-  - using circlip pliers VW 161 A  - in the relevant groove -A, B, C, D or E-  (see allocation in next table).

    Fit bottom concave washer -10-  with the groove downwards facing the circlip -11-  . Ensure that the circlip -11-  and concave washer -10-  are seated correctly.

    Fig 1: Identifying Circlip Position
    G09993036Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 2: Identifying Coil Spring Color Marking
    G09993037Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. Spring variant marking
    2. Tolerance group (load group) marking Circlip position
    Chassis worldwide Manual transmission + PDK Circlip position (1))
    Spring variant (marking A) Spring tolerance group (load group)
    (marking B)
    Yellow Blue
    C2 Standard (0 mm) and PASM 0 mm (1) Coupe Light blue/yellow-green Groove B (1) Groove C (1)
    Cabriolet Groove C (1) Groove D (1)
    C2/C2S PASM -10 mm (1) Coupe Groove B (1) Groove C (1)
    Cabriolet Groove C (1) Groove D (1)
    C2/C2S PASM -20 mm Coupe Yellow-green/pale orange Groove C Groove D
    (1) If vibration dampers 991.333.053.04 are replaced by 991.333.053.08 (only permitted in pairs due to modified inner stop), then the circlip position must also be changed (adjust rear axle height). Groove B-C becomes groove A-B/groove C-D becomes groove B-C.
  3. Place pre-tensioned coil spring (with the narrower end of the spring) on the vibration damper.
  4. Slide the bellows/additional spring assembly onto the piston rod.
  5. Fit washer.
  6. Position insert -2-  , supporting mount -3-  , concave washer -4-  and spring plate -5-  at the correct position on the piston rod.

    Place the lug of the spring plate into the groove on the concave washer -bottom arrow-  .

    Place the lugs of the supporting mount into the groove on the insert -top arrows-  .

    Fig 3: Supporting Mount Assembly
    G09993038Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Fit new lock nuts on the piston rod. Place the end of the coil spring on the concave washer stop -arrow-  .
    Fig 4: Locating Coil Spring
    G09993039Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Align (position) the spring-strut supporting mount -as in illustration-  with the vibration damper.
    Fig 5: Positioning Spring-Strut Supporting Mount
    G09993040Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Tighten lock nut using socket-wrench insert Nr.18  .

    Counter at the piston rod with a 9-mm open-ended wrench when tightening the lock nut.

    Tightening torque approx.34 Nm (33.5) (25 (24.5) ftlb.) 

    Fig 6: Assembling Spring-Strut Supporting Mount
    G09993041Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Remove spring clamp.